Cloud AI Intelligent System v1.0

Crane AI Intelligent Assistant
Smarter Lifting, Safer Operations

Powered by deep learning and Internet of Things (IoT) technology, Cloud AI redefines crane control — voice commands, Intelligent Diagnosis, predictive maintenance, and Remote Monitoring give every crane a “smart brain” of its own.

Cloud AI · Data Analytics Engine v1.0
$ systemctl start crane-ai-engine
AI engine started successfully
$ scan –devices –all
3 crane devices detected
$ analyze device:001 –health
Diagnosis complete · Health score 92/100
├─ Hoisting Motor: Normal
├─ Trolley Motor: Normal
├─ Bridge Drive Motor: Maintenance due
└─ Wire Rope: Normal
$ predict maintenance device:001
📊 Next maintenance recommended: Calculating…
📊 Next inspection due: 286 days
$ System monitoring in real time…

⚡ Core AI Capabilities · Six Intelligent Modules

Each module is designed around real on-site pain points — not just conceptual buzzwords, but concrete solutions to specific problems.

🎙️

Voice-Controlled Intelligent Operation

Supports natural language commands in both Chinese and English, allowing operators to control hoisting, travel, and rotation without a remote control — keeping hands free. Ideal for replacing close-range manual operation in harsh conditions such as high-temperature environments and dusty workshops.

Solves: lost/damaged remote controls, personnel exposure in high-temperature environments
🔍

AI Fault Diagnosis

Real-time monitoring of 200+ parameters including motor current, vibration, and temperature. The AI model automatically identifies abnormal patterns and provides early warnings for potential issues such as brake wear, bearing faults, and electrical aging.

Solves: sudden fault shutdown, missed inspection during manual checks
📊

Predictive Maintenance

Leveraging historical operating data and machine learning algorithms, the system accurately predicts the remaining life of critical components such as wire ropes, brakes, and bearings, and intelligently generates maintenance plans — eliminating the reactive “fix it only after it breaks” approach.

Solves: unplanned downtime, over-maintenance or under-maintenance
👁️

Visual Safety Monitoring

AI vision identifies hook deflection, load rotation, personnel entering hazardous areas, and abnormal lifting spreader posture in real time, triggering audible and visual alarms instantly to elevate the overall safety level of the worksite.

Solves: load collisions, personnel intrusion, blind-spot operations
📡

Remote Intelligent Operation & Maintenance

4G/5G remote connectivity enables real-time viewing of equipment operating status, alarm information, and maintenance reminders via mobile APP or desktop. Supports remote fault diagnosis and parameter adjustment, reducing on-site service costs.

Solves: difficulty managing dispersed equipment, slow fault response
📈

Intelligent Dispatching System

Multi-crane collaborative AI dispatching automatically assigns lifting tasks, optimizes travel paths, and avoids conflicts. Designed for complex scenarios where multiple cranes operate collaboratively in the same bay or adjacent bays.

Solves: multi-crane conflicts and waiting, low efficiency

📊 AI-Powered · Data-Driven Insights

The following data is based on statistics from actual deployments of Kelude AI across multiple projects. Actual results may vary depending on equipment model and operating conditions.

95%
Fault Diagnosis Accuracy
↑ Continuously Improving
60%
Reduction in Unplanned Downtime
↑ Cumulative Statistics
40%
Collaboration Efficiency Gain
↑ Multi-Unit Scenarios
50%
Maintenance Cost Savings
↑ Annual Savings
⚠️ Note: The figures above represent target values and actual operating statistics from representative projects. Actual performance is influenced by factors such as initial equipment condition, operating environment, operational specification, and maintenance practices, and should be determined through on-site assessment. Final data is subject to the trial-run Acceptance Report.

🏭 Application Scenarios · By Industry

Every industry has its own pain points. KRD AI delivers tailored smart module combinations for four key scenarios.

🏗️

Steel & Metallurgy

Pain Points: Operators are exposed to high-temperature environments, and heavy dust makes inspection difficult.
Recommended Modules: AI voice control + visual safety detection + remote operation & maintenance. Replaces manual remote control operation in high-temperature zones, reducing operator exposure time.

🏭

Precision Manufacturing

Pain Points: Load sway compromises positioning accuracy, and molds/final assembly demand extreme precision.
Recommended Modules: AI anti-sway control + precision positioning algorithms, reducing load sway by over 80% and achieving millimeter-level positioning accuracy.

🚢

Shipbuilding

Pain Points: Multi-gantry crane synchronized lifting across large spans is highly challenging, and coordinated hoisting of hull sections is complex.
Recommended Modules: Multi-crane AI scheduling + synchronized lifting control with automatic coordination and collision avoidance.

Port Terminal / Open-Air Storage Yard

Pain Points: Scattered equipment, harsh weather exposure that complicates maintenance, and complex multi-crane scheduling.
Recommended Modules: Intelligent scheduling + remote operation & maintenance + predictive maintenance, reducing on-site inspection frequency.

🔧 Compatible Models · Which Equipment Can Be Upgraded with Smart Technology

The KRD AI system features a modular design — no changes to the existing electrical system, plug-and-play ready

Bridge Cranes (QD/LH/QZ/YZ types, etc.)
Gantry Cranes (MG/MH/ME types, etc.)
European Standard Cranes (three-in-one drive type)
Modern Cranes (rubber-tired gantry / crawler cranes)
Electric Hoists (CD/MD types)
Electric Flat Cars / Lifting Equipment
Factory-integrated for new crane installations
Smart retrofits for existing cranes in service

Evaluation parameters include: equipment model, electrical system type (VFD/contactor), PLC brand and model, and current sensor status.
We recommend scheduling a free on-site assessment with our engineers to confirm retrofit feasibility, after which a customized solution will be provided.

📋 Smart Retrofit Process · Four Simple Steps

From initial consultation to final acceptance, our standard workflow is clear and transparent

1

On-Site Assessment

Our engineers visit your site free of charge to inspect the equipment condition, electrical system, and operating environment, record key parameters, and deliver an assessment report.

2

Solution Design

Based on the assessment results, we tailor a smart retrofit solution that defines the functional modules, hardware list, installation schedule, and investment budget.

3

Installation & Commissioning

Plug-and-play installation with no modifications to the existing electrical wiring. Standard installation takes 2–3 days, including sensor deployment, system integration, and operator training.

4

Trial Run & Acceptance

We support on-site trial operation for at least 5 working days, verify all functional indicators, issue an acceptance report, and then move into the after-sales maintenance phase.

💬 Chat with AI Assistant · Try It Now

Simulate the interaction of the Kelude AI voice control system and experience crane Intelligent Diagnosis and control

Kelude AI · Crane Control Terminal
AI EngineRUN
5GOK
Data Acquisition200+
Safety CircuitClosed
92pts
Health Score
58%
Load Rate
99.7%
Availability
48°C
Motor Temperature
2.1mm/s
Vibration Level
Hoisting Motor
94%
Crane Bridge Travel
72%
Wire Rope
88%
Brake
35%
Hello! I’m Kelude AI Assistant, connected to the crane control unit and sensor network. Currently monitoring: 3 units, all sensors online, data acquisition normal.

Please let me know your operational needs or equipment inquiries.
Hoist load, speed level 2 Check motor health status Check maintenance time Equipment operating parameters
[INIT] Search engine ready · Knowledge base 12,480 entries
[QUERY] Standby · Awaiting user input

💡 This demo simulates front-end interactions only. The actual AI system requires connection to the crane control unit and sensor network. For a live demonstration, please schedule a visit with our engineers.

AI Smart Crane: Voice Control, AI Vision & Predictive Maintenance Why Choose Kelude AI · Hardcore Strength

🧩

Plug-and-Play · No Retrofit Needed

Modular design that requires no replacement of the existing electrical system. Installation takes just 2–3 days without disrupting normal production.

🔒

Industrial-Grade Reliability

IP54 protection, -20°C to 70°C wide temperature range, and EMC interference immunity certification — built to withstand harsh electromagnetic environments and varying temperature and humidity conditions.

📚

Continuous Learning & Evolution

The AI model supports OTA remote upgrades. The more data it accumulates, the more accurate its diagnosis becomes, with anti-sway control and scheduling efficiency improving over time.

🤝

15 Years of Industry Expertise

Developed by a team combining crane manufacturing experience with AI algorithm specialists, offering end-to-end service from requirements analysis to after-sales maintenance.

Give Your Crane a Smart Brain

Free limited-time AI Diagnosis experience — book an on-site engineer assessment now

🤖 Book Your AI Experience Now
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+86 13903802779

mail:3915269@qq.com

Working hours: Monday to Friday

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