Crane Conveyor line Automated Storage and Retrieval System (ASRS) AGV 5G/Wi-Fi
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AGV/RGV Integration

The crane is linked via a signal system with AGVs (Automated Guided Vehicles) and RGVs (Rail-Guided Vehicles); once the load is in position, the system automatically triggers the AGVs to pick up and transport the material, enabling fully automated material flow.

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Conveyor Line Connection

The crane integrates seamlessly with roller conveyor lines and chain conveyor lines, ensuring a smooth transition of materials from lifting to conveying, and boosting workshop logistics efficiency by 50%+.

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Integration with the Automated Storage and Retrieval System (AS/RS)

Integrated with the Automated Storage and Retrieval System (AS/RS), the WMS system centrally coordinates operations, enabling automatic goods intake and outbound processing, thereby achieving integrated warehousing and material handling.

System Integration Capabilities

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ERP/MES System Integration

Supports integration with ERP systems such as SAP, Yonyou, and Kingdee, enabling real-time upload of production data

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Run data report

Automatically records the number of lifts, operating time, and load data, and generates equipment operation reports

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Remote monitoring

4G/5G/Wi-Fi remote monitoring; view device status and operating parameters in real time on your phone or computer

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Digital Factory Upgrade

One-stop support for traditional factories to transition to digital and smart operations

Classic Use Cases

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Steel Construction Industry

Automatic loading and unloading of H-beams and steel plates, with AGVs transporting them to welding stations, enabling a fully automated workflow from raw materials to finished products.

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Automotive Manufacturing

Lifting and transport of stamped parts, welded assemblies, and fully assembled units, synchronized with the production line cycle, supporting mixed-line production.

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Warehousing and Logistics

Automated storage and retrieval of heavy cargo, centrally managed by the WMS system, resulting in a 30%+ increase in warehouse space utilization.

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New Energy/Lithium Batteries

Precision handling of battery cells, modules, and packs; anti-static, dust-free design that meets cleanroom production standards.

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Food and Beverage

Automated raw material receiving and shipping, as well as finished product palletizing, meet food-grade hygiene standards and support integration with traceability systems.

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Chemical/Pharmaceutical

Sealed transportation of hazardous materials, explosion-proof design solutions, GMP-compliant processes, and end-to-end traceable temperature and humidity monitoring.

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📩 Planning Automation Solutions

Technical Architecture of Automation Systems

Four-Tier Architecture · End-to-End Automation from Device to Decision

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Layer 1 · Device Layer

Equipment such as cranes, AGVs, RGVs, conveyor lines, automated storage and retrieval systems (AS/RS), and robots perform physical tasks such as material handling, lifting, and transfer.

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Layer 2 · Control Layer

Control devices such as PLC controllers, variable frequency drives, sensors, and industrial gateways enable device-level automation control and data acquisition.

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Layer 3 · Scheduling Layer

The WMS (Warehouse Management System), WCS (Warehouse Control System), and AGV (Automated Guided Vehicle) scheduling system work together to coordinate and manage all automated equipment.

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Level 4 · Management

ERP (Enterprise Resource Planning), MES (Manufacturing Execution System), and SCADA (Supervisory Control and Data Acquisition) platforms enable production data analysis and decision-making optimization.

Analysis of the Benefits of Automation Upgrades

Data-Driven · Tangible Return on Investment

50%
Efficiency improvement

Material handling efficiency has increased by 50% or more, and production cycle times have been significantly reduced.

60%
Staff reduction

Reduce manual handling by 60% or more, freeing up labor for higher-value roles

90%
Reduced error rate

Reduced operational error rate by 90%, eliminating material damage caused by human error

35%
Improved equipment utilization

Equipment utilization rates have increased by 35%, reducing idle and waiting times

18 months
ROI Period

The average return on investment is 18 months, allowing for a quick payback on the costs of automation upgrades

80%
Improved Safety

The accident rate has decreased by 80%, and the separation of personnel and machinery ensures worker safety.

Implementation Roadmap

Six-Step Approach: Steadily Advancing Automation Upgrades

1

Evaluation Plan

⏱ 1–2 weeks

Key Deliverables: Site Survey Report, Automation Requirements Analysis, Preliminary Proposal

2

Conceptual Design

⏱ 2–3 weeks

Key Deliverables: Detailed Technical Proposal, Equipment List and Specifications, System Architecture Diagram, Investment Budget

3

Equipment Selection

⏱ 3–4 weeks

Key Deliverables: Equipment Purchase Contract, Technical Specification Confirmation, Delivery Schedule

4

System Integration

⏱ 4–6 weeks

Key Deliverables: Equipment installation and commissioning, system integration testing, and interface integration (ERP/MES/WMS)

5

Test Run

⏱ 2–3 weeks

Key Deliverables: System Trial Operation Report, Operator Training Records, Certificate of Acceptance

6

Continuous improvement

⏱ Long-term

Key Deliverables: Operational data analysis reports, system optimization recommendations, and ongoing maintenance services

Applicable Industries

Cross-Industry Automation Solutions · Tailor-Made

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Automotive Manufacturing

Automated material handling throughout the entire process—from stamping and welding to painting and final assembly—is precisely synchronized with the production line's cycle time.

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Machining

Automated loading, unloading, and transfer of castings, forgings, and machined parts, reducing manual handling and improving machining center utilization.

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Food and Beverage

Incoming and outgoing raw materials, finished product palletizing, and material supply to the packaging line, all in compliance with food-grade hygiene and cleanliness standards.

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Chemical Engineering

Sealed transport of hazardous chemicals and powdered materials; explosion-proof design ensures safety and complies with chemical industry standards.

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Pharmaceuticals

GMP-compliant handling of raw materials, auxiliary materials, packaging materials, and finished products; temperature and humidity monitoring; full traceability throughout the process.

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Warehousing and Logistics

Automated storage, retrieval, sorting, and palletizing of heavy goods; WMS and WCS integration; maximized warehouse space utilization.

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Embrace automation to make material handling more efficient and smarter

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