Equipped with frequency inverters from ABB/Siemens and other leading brands, the hoisting, trolley, and crane bridge mechanisms are each independently controlled with variable frequency drives. Stepless control from 0 to 100% ensures smooth start/stop with no impact, reducing mechanical wear.
Built-in anti-sway algorithm precisely controls acceleration and deceleration curves via the VFD, reducing load swing by over 80% to enhance positioning accuracy and operational safety.
A 7-inch or 10-inch color touch screen displays real-time operating status, fault alarms, lifting capacity, operation counts, and other data for intuitive and convenient operation.
Supports both wireless remote control and operator cabin control, allowing seamless switching based on working conditions. The remote control range reaches up to 100 meters, extending even further in open environments.
Overload limiting, overspeed protection, limit switches, zero position protection, emergency stop, and fault self-diagnosis — multiple safety mechanisms ensure the protection of both equipment and personnel.
Supports coordinated operation of multiple cranes with master-slave control mode, ideal for synchronized hoisting of large workpieces to improve operational efficiency.
Requires smooth hoisting and precise positioning to prevent workpiece collision damage. The Variable Frequency Drive (VFD) Anti-Sway System delivers precise control within ±20mm.
High Anti-Sway AccuracyMulti-mechanism coordination and multi-crane synchronization meet the Final Assembly requirements of large workpieces, with master-slave control mode ensuring synchronized operation.
Multi-Crane SynchronizationStable control system for high-temperature and dusty environments, with Protection Rating (IP) of IP65 and above, and customizable Explosion-proof solutions.
High Temperature Resistant & DustproofIntelligent control for Container Gantry Cranes, supporting Remote Monitoring + anti-collision radar + truck Positioning for automated yard operations.
Remote MonitoringHigh-precision Hoisting in dust-free workshops, featuring anti-static design and precise positioning system to meet cleanroom production standards.
Anti-Static DesignAutomated Storage & Retrieval System (AS/RS) paired with Smart Cranes, supporting Warehouse Management System (WMS) integration for automated material storage, retrieval, and sorting.
WMS IntegrationCustom solutions tailored by our expert engineers
📩 Get a Custom SolutionThree configuration options tailored to different operating conditions, delivering full-scenario coverage from economy to premium tiers
| Comparison Parameter | ⭐ Basic | ⭐⭐ Standard | ⭐⭐⭐ Premium |
|---|---|---|---|
| VFD Brand | Domestic (Inovance/INVT) | ABB ACS580 Series | Siemens G120/Sinamics |
| Communication Protocol | Modbus RTU | Profibus DP | Profinet / EtherNet/IP |
| Control Mode | Remote Control Only | Remote + Operator Cabin Dual Control | Remote + Operator Cabin + Remote Monitoring Triple Control |
| Screen Size | 4.3″ Monochrome Display | 7″ Color Touch Screen (HMI) | 10.1″ Color Touch Screen (HMI) |
| Protection Rating (IP) | IP54 | IP55 | IP65 |
| Anti-sway Control | ❌ None | ✅ Basic Anti-sway | ✅ Intelligent Anti-sway |
| Remote Monitoring | ❌ None | Local Data Logging | Cloud-based Remote Monitoring |
| Application Scenarios | General Warehouses, Light-duty Material Handling | Standard Workshops, Assembly Lines | Precision Manufacturing, Smart Factories |
From requirement assessment to acceptance and training, our six-step standardized workflow ensures high-quality project delivery
Conduct on-site surveys to evaluate working conditions, analyzing key parameters such as lifting capacity, span, work duty classification, and environmental conditions. Deliver a comprehensive Requirement Assessment Report.
Design the electrical system solution based on project requirements, including electrical schematics, PLC program architecture, VFD selection, and touch screen (HMI) interface layout.
Develop PLC control logic, configure HMI screens, set up communication protocols, integrate anti-sway control algorithms, and build the fault diagnosis system.
Assemble and wire the electric control cabinet, install and commission VFDs, mount sensors and limit switches, embed the touch screen, and perform full-system electrical integration testing.
Conduct no-load test runs, load testing, VFD parameter optimization, anti-sway calibration, safety protection verification, and continuous operation testing.
Perform on-site acceptance testing with the customer, provide operator training (daily operation, fault handling, and maintenance), and deliver complete technical documentation and as-built records.
Proven across multiple industries — our intelligent control system empowers customers to achieve safe, efficient production upgrades
Project Overview: Equipped 10 double-girder bridge cranes with intelligent control systems for a passenger vehicle final assembly line with an annual output of 100,000 units, enabling precise hoisting of body-in-white and powertrain assemblies.
Key Highlights: Siemens G120 VFDs with Profinet communication, multi-crane master-slave synchronized control, with swing amplitude of <±20mm.
📈 Hoisting efficiency improved by 35%, workpiece collision rate reduced by 90%
Project Overview: Upgraded the intelligent control systems of 6 metallurgy-duty cranes in a steelmaking and continuous casting workshop, engineered to withstand high temperatures (60°C+) and heavy dust conditions.
Key Highlights: Protection Rating IP65, ABB ACS580 VFDs with Profibus DP communication, custom dustproof and heat dissipation solution.
📈 System failure rate reduced by 70%, annual maintenance costs saved by RMB 250,000
Project Overview: Deployed intelligent control systems on 4 rubber-tyred gantry cranes (RTGs) at a container terminal, enabling automated yard operations management.
Key Highlights: Cloud-based remote monitoring with data reporting, integrated anti-collision radar and truck positioning guidance system.
📈 Loading/unloading efficiency improved by 40%, remote monitoring covers 100% of equipment
Project Overview: Deployed 8 automated bridge cranes at a smart warehousing center, integrated with the Warehouse Management System (WMS) for automated material storage and retrieval.
Key Highlights: PLC interfaces with WMS via OPC UA protocol, supporting barcode-based automatic positioning, intelligent bin allocation, and real-time inventory tracking.
📈 Inbound/outbound efficiency improved by 50%, labor costs reduced by 60%
Contact us today for a free technical assessment and project quotation
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