JG type permanent magnet chuck
Product Selection:
JG-400KG, JG-600KG, JG-1000KG, JG-2000KG, JG-3000KG, JG-5000KG
Product Overview:
The JG-type permanent magnet lifting chuck (also known as a permanent magnet lifter, permanent magnet hoist, permanent magnet lifting device, or lifting magnet) utilizes high-performance neodymium-iron-boron permanent magnet material. It features strong magnetic force, a compact size, light weight, and ease of operation, and can be used without a power source, making it an ideal energy-efficient lifting tool. They offer advantages such as compact size, strong holding force, no need for electricity, virtually zero residual magnetism, and a high safety factor.
Main Uses:
Permanent magnet lifters are available in two types: manual and fully automatic. They utilize modern, high-performance neodymium-iron-boron permanent magnet materials, with a maximum pull-off force of 2.8 to 4 times the rated holding force. They are suitable for handling and lifting steel plates, iron blocks, and cylindrical ferromagnetic materials, and are widely used in industries such as machining, mold manufacturing, warehouse logistics, shipbuilding, construction machinery, and automotive manufacturing.
Product Features:
1. Compact and space-saving design; easy to use and learn
2. High-performance permanent magnet materials that do not lose their magnetic properties even after long-term use
3. Requires no power supply or other power source; energy-efficient and safe
4. Advanced magnetic circuit balancing design, powerful magnetic pull, and virtually zero residual magnetism
5. The maximum pull-off force is 3.5 times the rated suction force, ensuring a high safety factor.
Scope of Application:
Permanent magnet clamps are suitable for handling and lifting steel plates, iron blocks, and cylindrical ferromagnetic materials, such as machine parts, stamping dies, and various types of steel.
It is widely used in the machinery industry, mold manufacturing, warehouse logistics, and other sectors for handling magnetic materials such as steel plates and steel ingots.
Suitable for lifting, handling, and other operations involving steel plates at room temperature in industries such as shipbuilding, construction machinery, and automotive manufacturing.
Product Advantages:
1. The magnetic circuit is designed using computer simulation, resulting in a well-balanced magnetic field distribution and high penetration depth.
2. Compared to electromagnetic chucks, it does not require an excitation power supply or a cooling system, resulting in a simpler design.
3. Energy-efficient and power-saving, with a low failure rate
4. Easy to operate, safe and reliable in operation
5. The technical specifications comply with the JB/T 8711-1998 standard.
Composition:
The permanent magnet chuck consists of a powerful magnetic system made of high-performance neodymium-iron-boron permanent magnet material. By turning the handle, the direction of the magnetic field lines is altered, enabling the chuck to grasp and release workpieces. The upper part of the chuck is equipped with a lifting eye for hoisting, while the lower part features a V-shaped groove for holding corresponding cylindrical workpieces.
How It Works:
Permanent magnet chucks are manufactured based on the principle of Faraday’s law of electromagnetic induction. They incorporate high-performance neodymium-iron-boron permanent magnets, which generate a powerful magnetic force within the magnetic circuit. By flipping the handle to change the direction of the magnetic field lines, the chuck can be switched between the active and deactivated states. Requiring no external power source, it is a safe, energy-efficient, and high-performance new type of lifting device.
When the suction cup is in operation, the suction surface at its base forms a pair of longitudinal magnetic poles, firmly holding ferromagnetic workpieces in place. A V-shaped groove is provided at the bottom, allowing the magnet to lift both flat workpieces and cylindrical workpieces. Therefore, the magnet has certain requirements regarding the thickness and area of the workpiece.
Directions for Use:
1. Turn the handle of the permanent magnet chuck to the ”ON” position to activate the chuck.
2. Place the bottom of the suction cup flat against the surface of the workpiece to be lifted, ensuring that the contact surface is flat and free of debris.
3. Do not lift the load until you are certain it is securely attached.
4. After hoisting the workpiece into position, place it gently and turn the handle to the ”OFF” position to release the workpiece.
5. Clean the bottom of the suction cup after use and store it in a dry place.
Precautions: The thickness of the panels being lifted must not be less than the minimum thickness specified in the product manual; do not exceed the load capacity; do not lift workpieces with a temperature exceeding 80°C.
Contact Us:
Henan Krude Heavy Industry Co., Ltd. specializes in the production of JG-type permanent magnet lifters and various lifting accessories. We offer a complete range of specifications and support custom orders. Please feel free to call us for more information or visit our factory.
Frequently Asked Questions
问：永磁吸盘为什么不需要电源？
答：JG型永磁吸盘采用高性能钕铁硼永磁材料，利用永磁体自身产生的强大磁场吸吊工件，无需外接电源或其他动力支持，属于节能型吊具。克鲁德重工永磁吸盘适用于无电源或防爆要求的作业环境，操作安全便捷。
问：永磁吸盘的吸力大小和安全系数是多少？
答：JG型永磁吸盘额定吸力覆盖400kg至5000kg共6个规格（400/600/1000/2000/3000/5000kg），最大拉脱力为额定吸力的2.8~4倍，安全系数符合JB/T 10732标准要求。使用时需确保工件表面平整、厚度满足磁路设计要求，严禁超载使用。
问：永磁吸盘可以吸吊哪些形状的材料？
答：永磁吸盘适用于钢板、铁块、圆柱形铁磁性材料等导磁性工件的搬运吊装，广泛应用于机械加工、模具制造、仓库物流、船舶制造、工程机械、汽车制造等行业。用于圆柱形工件时应配合专用附件使用，确保吸附面与磁极面充分贴合。
问：永磁吸盘的日常维护需要注意什么？
答：使用前应检查吸盘吸附面是否清洁无油污、无铁屑附着；长期使用后检查永磁体是否有退磁现象（吸力下降）；存放时应保持干燥环境，避免高温和剧烈撞击。手动永磁起重器操作手柄应转动灵活，全自动型需定期检查内部传动机构，克鲁德重工提供完善的售后维护服务。
