Crane Config for Gas & LPG Stations: Storage, Filling, Transport
In brief: Kelude Heavy Industry provides crane configuration solutions for gas and LPG stations, covering four key work areas—storage tanks, filling, transport, and maintenance. The solutions accommodate lifting capacities from 2 to 32 tons and spans from 6 to 24 meters, with a total station investment of approximately $12,000 to $119,000. The tank area is equipped with explosion-proof Ex d IIB T4 electric hoists (5–20 t) with stainless steel lifting spreaders; the filling area uses explosion-proof KBK systems (0.5–3 t); the transport area is fitted with explosion-proof MH type gantry cranes (5–16 t); and the maintenance area features explosion-proof jib cranes (1–5 t)—covering the full explosion-proof hoisting workflow from storage to filling.
Gas Station Crane Configuration Solutions
Tank Area | Filling Area | Transport/Loading | Maintenance/Service
Explosion-proof crane solutions for the four key zones of gas and LPG stations: storage tanks, filling, transport, and maintenance.
Zone 1: Tank Area
• Lifting capacity: 2–10 t, explosion-proof hoist
• Explosion-proof Ex d IIB T4
• Tank-top and valve maintenance
• Gas explosion-proof / sealing
Ex d Explosion-Proof | Storage Tank
Zone 2: Filling Area
• Lifting capacity: 1–5 t, explosion-proof hoist
• Cylinders / filling equipment
• Explosion-proof Ex d IIB
• Anti-static / grounding
Filling / Explosion-Proof | Anti-Static
Zone 3: Transport / Loading
• Lifting capacity: 3–10 t, explosion-proof hoist
• Cylinder loading / handling
• Tanker truck / loading arm
• Outdoor explosion-proof
Loading / Cylinders | Outdoor Ex-Proof
Zone 4: Maintenance / Service
• Lifting capacity: 2–5 t, explosion-proof hoist
• Cylinder inspection line
• Valves / safety accessories
• Explosion-proof / sealing
Inspection / Valves | Explosion-Proof
Selection Parameters Across the Four Zones
Kelude Heavy Industry: Overhead & Gantry Crane Solutions
Kelude Heavy Industry specializes in the design and manufacture of heavy-duty overhead cranes, gantry cranes, and electric hoists. Our equipment is engineered for demanding industrial environments, ensuring reliable performance, safety, and longevity.
Overhead Cranes: Built for Performance and Reliability
Our overhead crane series covers a wide range of capacities and configurations, including single-girder, double-girder, and low-headroom designs. Each crane is custom-engineered to meet specific application requirements, from general manufacturing to heavy steel processing.
| Crane Type | Capacity Range | Typical Applications |
|---|---|---|
| Single-Girder Overhead Crane | 1t – 20t | Maintenance, assembly lines, light machining |
| Double-Girder Overhead Crane | 5t – 100t+ | Heavy fabrication, steel mills, foundries |
| Low-Headroom Overhead Crane | 1t – 50t | Facilities with limited building height |
All cranes are equipped with advanced safety features, including overload protection, emergency stops, and anti-sway control systems. We also offer a range of options such as variable-frequency drives (VFD), remote controls, and specialized lifting attachments.
Gantry Cranes: Versatile Solutions for Outdoor and Indoor Use
Our gantry crane line includes both full and semi-gantry configurations, designed for flexibility in material handling. These cranes are ideal for outdoor storage yards, shipping docks, and precast concrete plants, offering excellent mobility and load-handling efficiency.
| Gantry Type | Capacity Range | Key Features |
|---|---|---|
| Full Gantry Crane | 5t – 150t+ | Self-supporting, rail-mounted or rubber-tired |
| Semi-Gantry Crane | 3t – 50t | One side supported by building structure |
| Container Gantry Crane | 30.5t – 65t | For intermodal container handling |
Gantry cranes can be supplied with various power options, including electric, diesel, or hybrid drives, and can be customized with features like telescopic spreaders, rotating hooks, or magnet systems for specific material types.
Electric Hoists and Trolleys: Precision and Durability
Complementing our crane systems, we provide a full range of electric wire rope hoists and trolleys. These components are built for high-duty cycles and precise load positioning, with options for single or double-speed control and various lifting heights.
| Hoist Type | Capacity Range | Features |
|---|---|---|
| Wire Rope Hoist | 1t – 50t | Compact design, low headroom options |
| Explosion-Proof Hoist | 1t – 20t | For hazardous environments (ATEX certified) |
| Low-Headroom Hoist | 1t – 32t | Optimized for tight spaces |
Our hoists are manufactured with high-grade materials and feature self-locking brakes, thermal overload protection, and low-maintenance gearboxes. They are designed for seamless integration with our cranes or as standalone units for workstation lifting.
Custom Engineered Solutions and After-Sales Support
Beyond standard models, Kelude Heavy Industry provides fully customized material handling solutions. Our engineering team works closely with clients to design cranes that meet specific dimensional, capacity, and environmental constraints. We also offer installation, commissioning, training, and comprehensive after-sales service to ensure long-term operational reliability.
For more information about our products or to request a quote, please contact our sales team.
| Parameter Item | Tank Farm Area | Filling Area | Transport & Handling | Inspection & Maintenance |
|---|---|---|---|---|
| Recommended Models | Explosion-Proof Hoist | Explosion-Proof Hoist | Explosion-Proof Hoist | Explosion-Proof Hoist |
| Lifting Capacity | 2t~10t | 1t~5t | 3t~10t | 2t~5t |
| Explosion Protection Class | Ex d IIB T4 | Ex d IIB | Ex d IIB | Ex d IIB |
Explosion-Proof Requirements by Gas Station Zone
All areas of a gas station fall within the explosion-proof zone, and every piece of lifting equipment must comply with the Ex d IIB T4 explosion protection class. Kelude's explosion-proof electric hoists are fully certified to national explosion-proof standards.
Why Choose Kelude Heavy Industry
Kelude Heavy Industry has spent years specializing in lifting solutions for gas and LPG stations, covering storage tanks, filling lines, transport, and maintenance operations. Our product line includes explosion-proof electric hoists, stainless steel anti-corrosion hoists, LD type overhead cranes, MH type gantry cranes, and KBK flexible systems — all engineered to meet the specific hoisting demands of every section within a gas or LPG station.
