ISO 9926-2:2007 Crane Operator Training for Bridge & Gantry Cranes
ISO 9926-2:2007 "Cranes — Operator Training — Part 2: Training Procedures for Operators of Bridge and Gantry Cranes" is the dedicated standard for crane operator training on bridge and gantry cranes. Building on the general principles of ISO 11661, this standard defines specific training procedures, assessment criteria, and certification management tailored to the operational characteristics of bridge and gantry cranes.
Training Course Structure and Hours
The training course is divided into two parts: theoretical training and practical training. Theoretical training requires a minimum of 40 hours and covers six core modules — the structural principles of bridge and gantry cranes, including the main girder, end carriage, trolley, and crane travel mechanism, accounting for 15% of the curriculum. Safety operating procedures, covering daily inspection, trial lift, lifting, load transport, and hook landing throughout the full operating sequence, make up 25%. Load and parameter interpretation — the relationship between main girder deflection and safety, load chart reading, and safety factors — accounts for 20%. Signals and communication, including standard hand signals, whistle signals, and wireless communication protocols, represent 15%. Standards and regulations, covering the application scope and basic requirements of ISO standards, account for 15%. Accident case studies of typical bridge and gantry crane incidents make up the remaining 10%. The theoretical examination is a closed-book test lasting at least 120 minutes, with a question bank of no fewer than 200 questions and a passing score of 80% or higher. Practical training requires a minimum of 80 hours and is conducted on actual cranes.
Assessment Criteria and Scoring
The practical assessment is conducted on actual cranes and covers five evaluation items — Daily Inspection (10 points): simulate a complete daily inspection and identify pre-set equipment abnormalities or hazards within 10 minutes. Precision Lifting (30 points): lift a suspended load from Point A to Point B while navigating obstacles, placing the load within a 500 mm diameter target zone with a deviation of no more than 100 mm, all within 8 minutes. Combined Operation (20 points): perform simultaneous movements in two directions along an L-shaped or S-shaped path within 5 minutes. Emergency Operation (20 points): after an emergency stop, complete a manual release or resolve a simulated fault within 2 minutes, with a total time limit of 3 minutes. Safety Behavior (20 points): demonstrate consistent safety awareness, compliant operating regulations, and proper signal usage throughout the assessment. A total score of 85% or higher is required to pass; a score below 70% is considered a failure and requires full retraining. Assessors must hold proper certification and remain independent — they cannot also serve as the trainee's instructor. All assessments are recorded in high definition (1080p or better) and the footage must be retained for at least 3 years. Certificates are valid for 2 years.
| Inspection Item | Content | Time Limit | Score Value | Pass |
|---|---|---|---|---|
| Daily Inspection Procedure | Identification Predetermined Hazard | 10min | 10 | ≥8Points |
| Fixed Point Positioning Hoisting | ABDeviation≤100mm | 8min | 30 | ≥24Points |
| Combined Operation | Simultaneous Dual-Direction Travel | 5min | 20 | ≥16Points |
| emergency operation | emergency stop+manual release | 3min | 20 | ≥16Points |
| safety behavior | Overall Safety Awareness | Throughout | 20 | ≥17Points |
Refresher Training & Continuing Education
Certificates expire after 2 years and require refresher training of at least 24 hours. The curriculum covers updates to relevant standards and procedures, including the latest ISO revisions, plus analysis of at least 4 typical crane accident cases from the past two years. Simulator-based practice must account for at least 8 of the 24 hours. The refresher assessment requires a minimum score of 80% on both the theory and practical components. Operators who fail two consecutive refresher cycles must re-enroll in the full training program, which includes at least 40 hours of theory, 80 hours of hands-on practice, and all associated assessments. Operators with 3 or more safety violations or at least 1 attributable accident during the certificate validity period must undergo early refresher training. Training records must be retained for at least 5 years, and assessment recordings for at least 3 years. Kelude Heavy Industry provides crane operator training and assessment services for both overhead and gantry cranes, staffed by certified assessors who conduct independent evaluations. Certificates issued are valid nationwide.
| Management Item | requirements | Interval |
|---|---|---|
| refresher training Content | New Standard+Case Study+simulator(≥8h) | 2Year |
| refresher training Assessment | Theoretical≥80Points+Practical≥80% | 2Year |
| Violation Handling | ≥3Per Violation or≥1Per Incident | Advance |
| record retention | Training Record≥5Year/Video Recording≥3Year | —— |
FAQ
Q: What are the training course hour requirements?
A: Theory training requires a minimum of 40 hours (covering structure principles, safety regulations, load handling, signaling, regulations, and case studies), plus at least 80 hours of hands-on practice on actual equipment. The theory exam is closed-book, lasts at least 120 minutes, and requires a score of 80 or above.
Q: What are the practical assessment scoring items and weights?
A: Daily inspection accounts for 10 points; positioning accuracy for 30 points (deviation ≤100mm within 8 minutes); combined maneuvers for 20 points (dual-direction operation within 5 minutes); emergency response for 20 points (emergency stop plus load release within 3 minutes); and safety practices for 20 points. A total score of 85% or higher is required to pass.
Q: What independence requirements apply to assessors?
A: Certified assessors (holding a senior certificate, 10 years of experience, and 40 hours of assessor training) must not be the same person as the training instructor. All assessments must be recorded in 1080p video and retained for at least 3 years.
Q: How do refresher training and certificate management work?
A: Certificates expire after 2 years and require refresher training of at least 24 hours (covering new standards, case studies, and simulator practice). Early refresher training is required after 3 or more safety violations or incidents. Kelude provides training and assessment services.
