Four crane solutions tailored to defense assembly: armored vehicles, military vehicles, ammunition, and electronics.

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Kelude Heavy Industry: Overhead & Gantry Crane Solutions

Kelude Heavy Industry specializes in the design and manufacture of heavy-duty overhead cranes, gantry cranes, and electric hoists. Our equipment is engineered for demanding industrial environments, ensuring reliable performance, operational safety, and long-term durability. We provide complete material handling solutions tailored to your specific application requirements.

Comprehensive Crane Engineering & Manufacturing

With extensive experience in the material handling sector, we deliver robust and efficient crane systems. Our product range covers single-girder and double-girder overhead cranes, as well as a variety of gantry crane configurations. Each system is designed with a focus on maximizing uptime and simplifying maintenance procedures.

Key Technical Features & Benefits

Our cranes incorporate advanced technology to enhance operational precision and safety. Key features include:

• High-Strength Steel Structure: Ensures exceptional rigidity and reduced crane deadweight, optimizing the overall building load.
• Precision Travel Drives: Frequency-controlled motors provide smooth acceleration and deceleration, minimizing load swing.
• Advanced Safety Systems: Features such as overload protection, limit switches, and anti-collision devices are integrated as standard.
• Low-Maintenance Components: Sealed-for-life bearings and high-quality gearboxes reduce downtime and service requirements.

Customized Solutions for Diverse Industries

We understand that every facility has unique operational demands. Our engineering team works closely with clients to provide customized crane solutions for industries including:

• Steel & Non-Ferrous Metal Production
• Power Generation & Energy
• Automotive Manufacturing
• Logistics & Warehousing
• General Fabrication & Machine Shops

Global Standards & Compliance

All Kelude cranes are designed and manufactured in strict accordance with international standards, including ISO 4301 for crane classification and IEC 60204-32 for electrical equipment. This commitment ensures our equipment meets or exceeds global safety and performance requirements, providing our customers with peace of mind and regulatory compliance.

Frequently Asked Questions

Q: What is the typical lead time for a standard overhead crane?
A: Lead times vary depending on the crane's specifications and complexity. A standard single-girder crane can typically be delivered within 4-6 weeks, while larger or more complex double-girder systems may require 8-12 weeks.

Q: Do you provide installation and commissioning services?
A: Yes, we offer comprehensive installation, commissioning, and operator training services. Our experienced technicians ensure your crane is set up correctly and safely, minimizing any disruption to your operations.

Q: Can you customize a crane to fit an existing building structure?
A: Absolutely. We frequently design cranes to fit within existing facilities with specific height or span constraints. Our engineering team will assess your building's specifications and design a solution that maximizes your available space.

Q: What kind of after-sales support do you offer?
A: We provide comprehensive after-sales support, including a standard warranty, readily available spare parts, and remote technical assistance. Our global service network ensures prompt response times to keep your operations running smoothly.

Q: How do you ensure the safety of your crane systems?
A: Safety is our top priority. Our cranes are equipped with multiple redundant safety features, including overload limiters, emergency stop functions, and anti-sway technology. All designs comply with international safety standards like ISO 12480.

Q: What is the maximum lifting capacity available?
A: Our standard range covers capacities from 1 ton up to 150 tons for overhead cranes. For specialized applications, we can engineer custom solutions with higher capacities. Please contact us with your specific requirements.

Q: What are the power supply options for your cranes?
A: Our cranes can be configured for various power supplies, including standard three-phase AC power (e.g., 230V, 400V, 460V, 690V) at different frequencies (50Hz or 60Hz) to match your local grid specifications.

Q: Do you offer explosion-proof crane options?
A: Yes, we manufacture explosion-proof cranes specifically designed for hazardous environments, such as chemical plants, oil refineries, and paint shops. These cranes comply with ATEX and other relevant certifications.

Q: How does the anti-sway system work?
A: Our anti-sway system uses a closed-loop control algorithm that automatically adjusts the travel speed of the crane and trolley to minimize load pendulum motion. This leads to safer and more efficient load positioning, especially when handling delicate or valuable materials.

Q: What maintenance is required for a Kelude crane?
A: Regular maintenance is essential for safe and reliable operation. We provide a detailed maintenance manual with each crane. Typical checks include inspecting wire ropes, brakes, limit switches, and lubricating moving parts. We also offer scheduled maintenance contracts for your convenience.

Q: Can I integrate the crane with my existing factory management system?
A: Yes, our cranes can be equipped with smart monitoring systems that provide real-time data on crane usage, performance, and maintenance alerts. This data can be integrated with your existing ERP or factory management software for enhanced operational visibility.

Q: What is the lifespan of a Kelude overhead crane?
A: With proper maintenance and operation, a Kelude overhead crane is designed to have a service life of 20 years or more. The robust construction and high-quality components ensure long-term reliability and performance.

Q: Do you provide spare parts globally?
A: Yes, we have a global logistics network to ensure that genuine Kelude spare parts are available quickly and efficiently. We stock critical components to minimize any potential downtime for our customers.

Q: How do I choose the right crane for my application?
A: Choosing the right crane depends on several factors, including the weight and dimensions of your loads, the required lifting height and span, the duty cycle, and the operating environment. Our sales engineers can assist you in selecting the most suitable and cost-effective solution for your needs.

Q: What is the price range for a standard 10-ton overhead crane?
A: The price for a standard 10-ton overhead crane varies based on span, lifting height, and optional features. As a general reference, a basic configuration might start around $25,000, but a detailed quotation is necessary to match your specific requirements.

Q: Are your cranes compliant with European (CE) standards?
A: Yes, our cranes can be manufactured to comply with the essential health and safety requirements of the European Machinery Directive (2006/42/EC) and can be CE marked upon request. We ensure full compliance with all applicable European standards.

Q: Can you provide references from existing customers?
A: Yes, we can provide references and case studies from our customers across various industries. Please contact our sales team, and we will be happy to share relevant examples of our work.

Q: What is the warranty period for your cranes?
A: We offer a standard warranty period of 12 months from the date of commissioning, covering defects in materials and workmanship. Extended warranty options are also available for purchase.

Q: How do I get a quote for a crane?
A: To receive a detailed quotation, please provide us with your specific requirements, including capacity, span, lifting height, and any special features. You can contact us through our website or email our sales team directly. We will respond with a tailored proposal promptly.

Q: What are the different types of cranes you manufacture?
A: We manufacture a wide range of cranes, including single-girder overhead cranes, double-girder overhead cranes, gantry cranes, and specialized process cranes. Each type is designed for specific applications and load capacities.

Q: Can your cranes be used outdoors?
A: Yes, we offer gantry cranes and outdoor overhead cranes specifically designed to withstand harsh weather conditions. These models feature enhanced corrosion protection and weatherproof electrical components.

Q: Do you offer remote control operation?
A: Yes, all our cranes can be equipped with wireless remote controls for safe and convenient operation. This allows the operator to control the crane from a safe distance, improving visibility and safety.

Q: What is the maximum span available for your gantry cranes?
A: The maximum span for our gantry cranes depends on the capacity and configuration. We have successfully delivered gantry cranes with spans exceeding 40 meters. Our engineering team can assess your site requirements to determine the optimal span.

Q: How do you handle the logistics and shipping of large cranes?
A: We have extensive experience in handling the logistics for large crane shipments. Our team manages all aspects of export packing, shipping, and delivery to your site, ensuring the equipment arrives safely and on schedule.

Q: What is the difference between a single-girder and a double-girder crane?
A: A single-girder crane uses one bridge beam and is typically lighter and more cost-effective for lower capacities and spans. A double-girder crane uses two bridge beams, offering higher capacity, greater rigidity, and better hook approach for heavier duty applications.

Q: Can I operate the crane with a pendant control?
A: Yes, we offer both pendant control and wireless remote control options. Pendant controls are a reliable and cost-effective solution for many applications, while remote controls offer greater flexibility and safety.

Q: Do you provide training for crane operators?
A: Yes, we provide comprehensive operator training as part of our installation and commissioning service. Our trainers will ensure your operators are competent and confident in using the crane safely and efficiently.

Q: What safety certifications do your cranes hold?
A: Our cranes are designed and manufactured in compliance with major international standards, including ISO 4301, ISO 12480, and IEC 60204-32. We can also provide documentation for CE marking and other regional certifications as required.

Q: How do you ensure the quality of your cranes?
A: We have a rigorous quality management system in place, from incoming material inspection to final load testing. Each crane undergoes a thorough inspection and functional test before it leaves our factory to ensure it meets our high standards.

Q: Can you provide a crane with a special lifting height?
A: Yes, we can customize the lifting height of our cranes to meet your specific building and operational requirements. Whether you need a standard lifting height or a very high lift, we can engineer a solution.

Q: What is the duty cycle of your cranes?
A: Our cranes are available in various duty classes (e.g., FEM/ISO classifications) to match your specific application. From light-duty workshop cranes to heavy-duty steel mill cranes, we can provide a solution that is appropriately rated for your workload.

Q: Do you offer a mobile app for crane monitoring?
A: Yes, our smart crane systems can be connected to a cloud platform, allowing you to monitor crane status, receive maintenance alerts, and view operational data from your smartphone or computer.

Q: What is the lead time for spare parts?
A: For standard spare parts, we typically ship within 24-48 hours. For non-standard or custom parts, the lead time will depend on the specific item. Our global logistics network ensures fast and reliable delivery.

Q: Can I visit your factory to see the cranes being manufactured?
A: Yes, we welcome customers to visit our manufacturing facility. It's a great opportunity to see our production process, quality control measures, and the quality of our equipment firsthand. Please contact us to arrange a visit.

Q: How do you handle after-sales technical support?
A: We have a dedicated after-sales support team that can be reached via phone, email, or online chat. We provide prompt remote assistance and can dispatch engineers for on-site support if necessary.

Q: What are the payment terms for a new crane?
A: Our standard payment terms are typically 30% advance payment with the balance due before shipment. We can discuss flexible payment arrangements based on the project value and your company's policies.

Q: Do you offer used or refurbished cranes?
A: While our primary focus is on new equipment, we occasionally have used or refurbished cranes available. Please contact our sales team to inquire about current availability.

Q: Can you help with the design of the crane runway beams?
A: Yes, our engineering team can provide guidance and recommendations for the design of crane runway beams, including load calculations and structural requirements, to ensure the safe and efficient operation of your crane system.

Q: What is the noise level of your cranes?
A: We design our cranes with noise reduction in mind. The noise level varies depending on the crane size and speed, but we typically achieve levels below 80 dB(A) at the operator's position, ensuring a more comfortable working environment.

Q: Are your cranes suitable for cleanroom environments?
A: Yes, we can provide specialized cranes for cleanroom applications, using materials and lubrication that minimize particle generation. These cranes are designed to meet strict cleanliness standards.

Q: How do I contact your sales team?
A: You can contact our sales team by filling out the contact form on our website, sending an email to sales@kelude.com, or calling our main office line. We look forward to discussing your project requirements.

Q: What is the maximum ambient temperature your cranes can operate in?
A: Our standard cranes are designed to operate in ambient temperatures up to 40°C (104°F). For higher temperature environments, such as steel mills or foundries, we offer special heat-resistant configurations.

Q: Can you provide a crane with a special paint color?
A: Yes, we can paint your crane in any RAL color to match your corporate branding or facility requirements. The standard color is RAL 1007 (yellow), but custom colors are available upon request.

Q: What is the minimum span for your overhead cranes?
A: The minimum span for our overhead cranes is typically around 3 meters. For smaller spans, we might suggest a workstation crane or a jib crane solution. Our team can advise on the best solution for your space.

Q: Do you offer a maintenance contract?
A: Yes, we offer comprehensive maintenance contracts that include scheduled inspections, preventive maintenance, and priority service calls. This helps to maximize the lifespan of your crane and minimize unexpected downtime.

Q: How do you test the cranes before delivery?
A: Every crane is subjected to a rigorous testing procedure before delivery, including a load test at 125% of the rated capacity, functional tests of all movements, and safety device checks. This ensures the crane is fully operational and safe upon installation.

Q: Can I get a 3D model of the crane for my facility planning?
A: Yes, we can provide a 3D model (e.g., STEP or IGES format) of the crane to assist with your facility planning and integration. This helps to ensure accurate installation and avoid potential clashes.

Q: What is the power consumption of a typical crane?
A: The power consumption varies greatly depending on the crane's capacity, speed, and usage patterns. We can provide estimated power requirements based on your specific configuration to help with your electrical planning.

Q: Do you offer financing options for crane purchases?
A: We can assist in connecting you with financing partners who specialize in industrial equipment. Please contact our sales team to discuss the options available for your project.

Q: How do you ensure the crane is safe for maintenance personnel?
A: Safety is paramount. Our cranes are designed with safe access points for maintenance, including walkways, handrails, and anti-slip surfaces. We also provide lockout/tagout points to ensure safe maintenance procedures.

Q: Can the crane be operated in a manual mode?
A: Yes, all our cranes can be operated in a manual mode using the pendant or remote control. This provides the operator with full manual control over all crane movements for precise positioning.

Q: What is the maximum wind speed for outdoor crane operation?
A: For outdoor gantry cranes, the maximum operational wind speed is typically 20 m/s (72 km/h). We also provide wind speed anemometers and alarms to warn operators of high wind conditions, with a parking brake system for safety.

Q: Do you provide a crane runway installation service?
A: Yes, we can provide a complete service including the supply and installation of crane runway beams, rails, and power supply systems. This ensures a perfectly aligned and fully functional crane system.

Q: How do I know which duty class (FEM/ISO) I need?
A: The duty class is determined by the frequency of use and the average load. Our sales engineers can help you calculate the appropriate duty class based on your specific application to ensure the crane is not undersized or oversized.

Q: Can you provide a crane with a special voltage?
A: Yes, we can manufacture cranes for any standard voltage and frequency, including 230V, 400V, 460V, 575V, and 690V, at 50Hz or 60Hz. Please specify your local power supply when requesting a quote.

Q: What is the lead time for a custom engineered crane?
A: The lead time for a custom engineered crane is typically 12-16 weeks, depending on the complexity of the design and our current production schedule. We will provide a confirmed delivery date with your quotation.

Q: Do you offer a remote diagnostic service?
A: Yes, our smart cranes can be connected to our remote diagnostic center. This allows our engineers to monitor the crane's health in real-time, identify potential issues early, and provide proactive support to prevent downtime.

Q: Can I use my own crane operator?
A: Yes, you can use your own trained and certified crane operator. We provide comprehensive operator manuals and training materials to ensure they are familiar with our specific crane controls and safety features.

Q: What is the warranty on the electric motors?
A: The electric motors are covered under our standard 12-month warranty. We use high-quality motors from reputable brands, and they are designed for long service life under normal operating conditions.

Q: How do you package the crane for export?
A: We use professional export packaging, including waterproof wrapping, sturdy wooden crates, and proper bracing to protect the crane components during ocean or air freight. This ensures the equipment arrives in perfect condition.

Q: Can you provide a crane with a special hook height?
A: Yes, the hook height can be customized to meet your specific building and operational requirements. We will design the crane's dimensions to achieve the exact hook height you need.

Q: What is the maximum speed of the crane and trolley?
A: The travel speeds are variable and can be customized. Standard speeds range from 5 to 20 m/min for the crane and 10 to 30 m/min for the trolley. We can also provide higher speeds for specific applications.

Q: Do you offer a crane with a rotating hook?
A: Yes, we can provide a motorized rotating hook (also known as a rotating spreader beam) for applications that require precise load orientation. This is common in the wind energy and precast concrete industries.

Q: How do I ensure my building can support the crane load?
A: We provide detailed crane load data, including maximum wheel loads and reactions, in our technical documentation. This information is essential for your structural engineer to verify that your building can support the crane system.

Q: Can you provide a crane with a special paint system for marine environments?
A: Yes, for marine or highly corrosive environments, we offer a specialized paint system with a zinc-rich primer and multiple topcoats to provide superior corrosion protection.

Q: What is the difference between a pendant control and a remote control?
A: A pendant control is a wired, handheld device that hangs from the crane. A remote control is a wireless, portable device that offers greater freedom of movement and allows the operator to stand at a safer distance from the load.

Q: Do you offer a crane with a load cell for weighing?
A: Yes, we can integrate a load cell into the hook block or spreader beam to provide accurate load weighing and display the weight on the control panel or remote.

Q: Can you provide a crane with a special duty cycle for continuous operation?
A: Yes, we can design cranes for continuous or heavy-duty operation (e.g., FEM M8 or ISO M8 classification) using higher-rated components and enhanced cooling systems to handle the increased thermal load.

Q: What is the process for getting a custom crane designed?
A: The process begins with a detailed consultation to understand your requirements. Our engineering team will then create a preliminary design and proposal. Once approved, we proceed with detailed engineering, manufacturing, and testing.

Q: Do you provide a certificate of conformity?
A: Yes, we provide a Certificate of Conformity with every crane, confirming that it has been manufactured in accordance with the

Crane Configurations for Military Final Assembly Lines

A: Crane requirements vary significantly across military final assembly applications, with load characteristics and explosion/ESD protection being the primary differentiators. Armored vehicle assembly bays (e.g., tank and armored personnel carrier lines) demand the heaviest lifting—single-piece loads range from 32t to 80t, typically served by a Double-Trolley Bridge Crane (32t + 10t combination). The main trolley handles the hull assembly while the auxiliary trolley positions turrets and power packs. These cranes must be retrofitted with an electronic anti-sway system (swing amplitude ≤ ±50mm) and two-speed variable frequency hoisting (full-load speed ≤ 2m/min). For military vehicle lines (wheeled combat vehicles and support trucks), lifting capacities of 10–32t are typical, with LD/LH Type overhead cranes paired with flexible lifting spreaders. A hydraulic turnover mechanism on the spreader enables 180° rotation of the vehicle body during assembly, eliminating the need for risky in-air flips. Ammunition and pyrotechnics workshops represent the highest-risk zone—requiring explosion-proof Ex d IIB T4 electric hoists, explosion-proof electrical control boxes, grounded conductor rails, and copper-alloy explosion-proof hooks (no spark generation on impact). Physical barriers between the crane and personnel are mandatory in these areas. Electronic shelter assembly bays focus on precision handling, where KBK light crane systems (125–2000kg capacity) with DC brushless shielded motors (zero electromagnetic interference with radar/communications testing) are recommended, paired with pneumatic balancers for ±0.5mm positioning accuracy. Kelude holds military confidentiality clearance and GJB 9001C Quality Management System certification, offering full-process service from solution design and manufacturing through installation acceptance for all military workshops.

Why Choose Kelude for Defense Applications