Crane Selection for Bridge Construction: Pile, Pier, Girder & Deck
At a glance: Kelude Heavy Industry provides crane configuration solutions for bridge construction across all four work phases—pile foundations, piers, girders, and deck—with lifting capacities from 8 to 300 t (truck crane / crawler crane) and working radii from 10 to 50 m. Total investment in lifting equipment for a full bridge project typically ranges from approximately $74,000 to $1,190,000. The pile foundation phase uses 25–80 t truck cranes for rebar cage hoisting; the pier phase relies on 50–100 t crawler cranes or truck cranes; the girder phase employs 80–300 t bridge erecting machines or large truck cranes; and the deck phase uses 25–50 t truck cranes or truck-mounted cranes—covering the complete lifting needs from foundation work through deck installation.
Crane Configuration Solutions for Bridge Construction
Pile Foundation | Pier | Girder Precast/Erection | Deck & Ancillary
Lifting solutions for the four bridge construction phases—pile foundation, pier, girder, and deck. Truck cranes, crawler cranes, and bridge erecting machines from 12 t to 200 t.
Scenario 1 — Pile Foundation
• Lifting capacity: 25 t–80 t, truck crane / crawler crane
• Rebar cage flipping / lowering into hole
• Drill rig relocation / assembly
• Tremie pipe / hopper lifting
Rebar cage | Drill rig / tracks
Scenario 2 — Pier Construction
• Lifting capacity: 50 t–200 t, truck crane / tower crane
• Pier rebar / formwork
• Cap beam / bearing pad installation
• Bridge-specific construction
Pier / cap beam | Formwork
Scenario 3 — Girder Precast / Erection
• Lifting capacity: 40 t–200 t, bridge erecting machine / gantry crane
• T-beam / box girder precasting
• Girder erection / alignment
• Specialized erection equipment
Girder precast | Erection
Scenario 4 — Deck & Ancillary
• Lifting capacity: 12 t–50 t, truck crane / truck-mounted crane
• Guardrail / expansion joint
• Deck paving materials
• Flexible / multi-position
Deck | Flexible
Selection Parameters by Work Zone
Kelude Heavy Industry: Overhead & Gantry Crane Solutions
Kelude Heavy Industry is a professional manufacturer of overhead cranes, gantry cranes, and electric hoists. We provide comprehensive material handling solutions for industrial applications, from standard equipment to custom-engineered systems.
Overhead Cranes Built for Industrial Demands
Our overhead crane lineup covers single-girder and double-girder designs, with capacities ranging from 1 ton to 100 tons. These cranes are widely used in workshops, warehouses, and production lines where reliable lifting and precise load positioning are critical. Each unit is engineered for high duty cycles and long service life.
Gantry Cranes for Outdoor and Heavy-Duty Use
For outdoor yards, storage areas, and heavy fabrication shops, we offer a range of gantry cranes, including full-gantry, semi-gantry, and portable models. With spans up to 40 meters and lifting heights tailored to your site, these cranes deliver stable performance under demanding conditions.
Electric Hoists and Trolleys for Versatile Lifting
Our electric wire rope hoists and chain hoists are available in various capacities and mounting options—fixed, lug-mounted, or motorized trolley. Designed for smooth operation and low maintenance, they are ideal for integration into new or existing crane systems.
Q: What is the typical lead time for a standard overhead crane?A: For standard single-girder cranes, lead time is typically 30-45 days. Double-girder and custom-engineered models may require 60-90 days depending on specifications.
Q: Do you provide installation and commissioning services?
A: Yes, we offer on-site installation, commissioning, and operator training. Our service team can also provide maintenance support and spare parts supply.
Q: Can cranes be designed for explosion-proof environments?
A: Absolutely. We supply explosion-proof cranes with appropriate motor and electrical protection ratings, suitable for hazardous areas such as chemical plants and paint shops.
Q: What is the warranty period for Kelude cranes?
A: We provide a standard 12-month warranty covering workmanship and materials. Extended warranty options are available upon request.
Contact Kelude Heavy Industry
A: To discuss your lifting requirements or request a quotation, contact our sales team. We respond to all inquiries within 24 hours.
| Parameter Item | Pile Foundation | Pier Column | Girder Erection | Bridge Deck Accessories |
|---|---|---|---|---|
| recommended model | truck crane/crawler crane | truck crane/Tower Crane | Bridge erecting machine/Gantry Crane | truck crane/Truck-mounted crane |
| Lifting Capacity | 25t~80t | 50t~200t | 40t~200t | 12t~50t |
| special requirements | Reinforcement Cage/Drilling Rig | Pier Column/Capping Beam | TCapping Beam/Box Girder Erection | guardrail/Pavement |
Lifting Solutions for Every Bridge Construction Phase
Reinforcing cage turnover and lowering into the pile bore is the core lifting operation in the foundation phase. Pier cap installation in the substructure phase involves heavy lifts. Girder erection requires dedicated bridge erecting machines.
Why Choose Kelude for Bridge Lifting
Kelude Heavy Industry has spent years specializing in lifting equipment for bridge construction, delivering end-to-end hoisting solutions for highway bridges, railway bridges, and municipal bridges—from pile foundations to the bridge deck. Our equipment fleet includes truck cranes and crawler cranes with lifting capacities from 8 to 300 tonnes, and we have provided crane rental and hoisting services for over 100 bridge projects across China.
