Overhead Crane Solutions for Ceramic Sanitary Ware Production
At a Glance: Kelude Heavy Industry provides crane configuration solutions for ceramic and sanitary ware manufacturers, covering the four key stages of raw material preparation, forming and pressing, kiln firing, and packaging & warehousing. Solutions are tailored for lifting capacities from 1 to 20 short tons (0.9 to 18.1 metric tons) and spans from 26 to 98 ft (8 to 30 m), with a typical complete plant investment of approximately $22,000 to $222,000 USD. The raw material area is equipped with grab buckets or single-girder electric cranes (5–10 short tons), the forming area uses clean-type KBK systems (1–3 short tons), the firing area features high-temperature-resistant electric hoists (3–8 short tons), and the packaging area utilizes light-duty KBK systems (0.5–2 short tons) — meeting the full-process hoisting needs from raw material ball milling to finished product packaging.
Ceramic and sanitary ware manufacturing (raw material ball mills 10–50 short tons/unit, spray drying towers 20–80 short tons, presses 5–30 short tons, kilns 330–980 ft / 100–300 m long) is a heavy industry characterized by high temperatures and high dust levels. We recommend a QD double-girder crane (20–50 short tons) with high-temperature-resistant features, an MH gantry crane (10–20 short tons), and an explosion-proof KBK system. Kelude's ceramic industry solutions feature a full range of temperature-resistant and dustproof designs.
Raw Material Preparation — Ball Mill & Spray Tower Installation and Maintenance
The raw material workshop centers on ball mills (batch or continuous type, 10–50t per unit, drum diameter 2–4m) and spray drying towers (tower diameter 6–12m, height 15–25m, total weight of tower plus hot-air system 20–80t). Ball mill liners (5–15t per set) are replaced every 2–3 years, while spray towers undergo major overhaul every 5–8 years. The workshop has high dust concentration (ceramic raw material dust with free SiO₂ content ≥10%), requiring dustproof and explosion-proof measures.
Recommended model: QD-type double-girder bridge crane, 20–50t / span 18–24m, high-temperature-resistant dustproof version (IP55-sealed motor, positive pressure dustproof control box). Ball mill drum replacement uses a C-hook spreader (20t capacity, rubber-coated to protect the drum surface). Spray tower maintenance uses a dedicated tower-internal basket (500kg capacity) hoisted by an electric hoist at the tower top.
Price reference: QD double-girder 20t/20m approximately $27,000–$45,000 per unit (dustproof version +15%). Kelude's ceramic raw material workshop solution includes dust covers and positive pressure control boxes, extending motor service life by 2x.
Pressing & Forming — Die Change and Press Maintenance
Ceramic presses (5–30t per unit) form floor/wall tile and sanitary ware blanks. Dies (500kg–3t per set) are changed 1–3 times daily depending on product specifications. Press top beams (3–8t) and main hydraulic cylinders (1–3t) must be lifted out for maintenance. Press workshop clear height is 8–12m, with overhead crane operating space required above the presses. The die storage area needs multi-tier die racks (shelf clear height 1.2–1.5m).
Recommended model: MH-type single-girder gantry crane, 10t / span 10–14m, covering both the press maintenance zone and die change area. Paired with a hydraulic die cart (5t capacity) and quick die clamping system (die change ≤15 minutes). Die racks are served by a jib crane (1t) for die storage and retrieval.
Price reference: MH gantry crane 10t approximately $12,000–$22,000 per unit. Kelude's pressing solution integrates the hydraulic die cart, die racks, and jib crane into a linked system.
Kiln Firing — Kiln Car Handling and Kiln Maintenance
Roller hearth and tunnel kilns (100–300m long) carry green ware into the kiln on kiln cars (including refractory material, 3–8t per car) for firing at 1100–1250°C, then out the discharge end. Kiln car rails run the full kiln length, requiring loading/unloading machinery at both the charge and discharge ends. Kilns are serviced every 2–3 years (replacing rollers/refractory bricks), which requires scaffolding and crane assistance.
Recommended model: Electric flat cars (5–10t capacity, rails aligned with kiln car tracks) transfer kiln cars at both kiln ends. For kiln maintenance, a mobile gantry (1t lifting capacity) is set up inside the kiln to replace rollers (10–30kg each, 2–4m long). A jib crane handles finished product handling after discharge.
Price reference: Electric flat car 5t approximately $4,500–$7,500 per unit. Kelude's kiln solution includes high-temperature-resistant flat cars (bearings rated to 200°C) with remote control operation and anti-collision stop.
Ceramic Industry Crane Configuration Guide
Kelude Heavy Industry: Overhead & Gantry Crane Solutions
Kelude Heavy Industry specializes in the design, engineering, and manufacturing of heavy-duty overhead cranes, gantry cranes, and electric hoists. With a strong focus on safety, reliability, and performance, our material handling equipment is built to meet the rigorous demands of industrial environments across the globe.
Engineered for Performance and Durability
Our cranes are constructed using high-strength steel and advanced welding techniques, ensuring long-term structural integrity even under continuous, heavy-load operation. Key components are sourced from reputable global brands, guaranteeing precise movement and minimal downtime. Every crane undergoes strict quality control and load testing before delivery.
Comprehensive Crane Types for Diverse Applications
We offer a full range of material handling solutions tailored to various industrial sectors, including manufacturing, logistics, steel processing, and power generation. Our product lineup is designed to optimize workflow efficiency and safety in any workspace.
| Crane Type | Typical Applications |
| Single-Girder Overhead Crane | Light-to-medium duty workshops, maintenance bays, and assembly lines. |
| Double-Girder Overhead Crane | Heavy-duty production, high-capacity lifting, and large-span facilities. |
| Gantry Crane | Outdoor yards, storage areas, and loading docks where runway systems are not feasible. |
| Electric Wire Rope Hoist | Precise, high-speed lifting on a single-girder crane or monorail system. |
Key Features for Enhanced Safety and Control
Safety is paramount in our crane designs. Standard features include overload protection, emergency stop functions, and anti-sway technology for precise load positioning. Our variable-frequency drive (VFD) control systems ensure smooth acceleration and deceleration, reducing mechanical stress and extending equipment lifespan.
Customized Solutions and After-Sales Support
Recognizing that every facility has unique requirements, we provide customized crane solutions—from span and lifting height to specialized end effectors and automation interfaces. Our dedicated engineering team works closely with clients to deliver a crane that perfectly fits their operational needs. We also offer comprehensive after-sales support, including installation, commissioning, training, and readily available spare parts.
Frequently Asked Questions
Q: What is the typical lead time for a standard overhead crane?
A: Lead time varies depending on the crane's specifications and customization level. Generally, a standard crane can be delivered within 30 to 60 days after design approval.
Q: Do you provide installation services?
A: Yes, our professional installation team can handle the complete setup, including on-site assembly, alignment, and testing, ensuring safe and immediate operation.
Q: What is the warranty period for your cranes?
A: We offer a standard 12-month warranty covering all major components. Extended warranty options are also available upon request.
Q: Can you customize the crane's span and lifting height?
A: Absolutely. We design and manufacture cranes to your exact specifications, including custom spans, lifting heights, and duty classifications.
Q: How do you ensure the quality of your cranes?
A: Our manufacturing process adheres to strict quality management systems, including ISO 9001 certification. Each crane is subjected to rigorous inspection and load testing prior to shipment.
Q: What after-sales support do you offer?
A: We provide lifetime technical support, readily available spare parts, and scheduled maintenance programs to ensure your crane operates reliably for years to come.
| Process | recommended model | tonnage | special requirements | reference price |
|---|---|---|---|---|
| Raw Material | QDDustproof | 20~50t | IP55/Positive Pressure Dustproof | 18~3010K |
| Forming | MH+Hydraulic Die Cart | 10t | Die Change≤15min | 8~1510K |
| Firing | Electric Flat Car+Mobile Gantry | 5~10t | Temperature Resistance200°CBearing | 3~510K |
Kelude Service Advantages for the Ceramics Industry
A: Kelude Heavy Industry has served the ceramic sanitaryware manufacturing sector for years, backed by a 50,000 m² production base and an ISO 9001 Quality Management System. We supply high-temperature-resistant, dustproof crane solutions for wall and floor tile, sanitary ware, and household ceramics producers.
High Temperature Resistant & Dustproof Solutions
Built around the QD dustproof crane, MH die cart, and Electric Flat Car, with IP55-sealed dustproof motors and a positive pressure control box — engineered for the Dusty Environment Service of ceramic raw material workshops.
Quick Mold Change System
Standard hydraulic die cart, rapid die clamps, and die rack — press die changes in ≤15 minutes, cutting press downtime and lifting OEE to 85% or higher.
Kiln Logistics Service
Automated Electric Flat Car docking at both kiln ends plus a mobile gantry for in-kiln Maintenance — reducing manual cart handling and operator strain.
