4-Zone Lifting Equipment for Asphalt Mixing Plants
In a nutshell: Kelude Heavy Industry provides crane configuration solutions for asphalt mixing plants, covering four key zones—aggregate storage, asphalt heating, mixing production, and finished product silos. With lifting capacities from 3 to 32 tons and spans from 8 to 30 meters, the total plant investment in lifting equipment ranges from approximately $22,000 to $222,000. The aggregate zone is equipped with an overhead crane with grab (5–16t), the asphalt zone uses an explosion-proof crane (Ex d IIB T4, 3–10t), the mixing zone is fitted with an LD type single-girder crane (5–16t), and the finished product zone uses an MH type gantry crane (10–32t)—delivering full-process lifting from aggregate intake to finished product dispatch.
Crane Configuration for Asphalt Mixing Plants
Aggregate System | Asphalt System | Mixing/Weighing | Finished Silo/Loadout
Complete crane solutions for the four working zones of an asphalt mixing plant: aggregate, asphalt, mixing, and finished product.
Zone 1 – Aggregate System
• Lifting capacity: 5t–16t, LD type / electric hoist
• Vibrating screen / bucket elevator
• Hot bin maintenance
• High dust / sealed environment
High Dust | Hot Bins
Zone 2 – Asphalt System
• Lifting capacity: 3t–10t, explosion-proof electric hoist
• Asphalt insulation / thermal oil
• High-temperature resistant / burn protection
• Asphalt fume explosion protection
High Temp | Asphalt Explosion-Proof
Zone 3 – Mixing / Weighing
• Lifting capacity: 10t–20t, LD type overhead crane
• Mixing arm / liner replacement
• Weighing scale maintenance
• High-temperature / abrasive environment
Mixing Drum | High Temp / Abrasion
Zone 4 – Finished Silo / Loadout
• Lifting capacity: 3t–10t, electric hoist / jib crane
• Finished silo gate
• Loadout system maintenance
• Compact space / flexibility
Loadout | Compact
Selection Parameters Across the Four Zones
Kelude Heavy Industry: Overhead & Gantry Crane Solutions
Kelude Heavy Industry specializes in the design, engineering, and manufacturing of heavy-duty overhead cranes, gantry cranes, and electric hoists. Our product range covers a diverse array of industrial applications, from standard fabrication shops to demanding steel mills and power plants. We provide complete material handling solutions that prioritize safety, efficiency, and long-term reliability.
Industrial Overhead Cranes for Demanding Applications
Our overhead cranes are built to deliver superior performance in the most challenging industrial environments. Available in single-girder and double-girder configurations, these cranes offer exceptional lifting capacity and precise load control. We engineer each system to meet specific operational requirements, ensuring seamless integration into your existing workflow.
| Feature | Benefit |
|---|---|
| High-performance motors & controls | Enhanced precision and smooth operation |
| Robust steel structure | Maximum durability and extended service life |
| Customizable span & lift height | Optimized for your specific facility layout |
Heavy-Duty Gantry Cranes for Outdoor & Specialized Use
For applications requiring outdoor operation or handling exceptionally heavy loads, our gantry cranes provide a versatile and cost-effective solution. These cranes are engineered for stability and ease of use, featuring robust construction and reliable mechanics. Whether for a shipping yard or a precast concrete facility, our gantry cranes are built to perform.
Electric Wire Rope Hoists & Trolleys
Our range of electric wire rope hoists is designed for high-frequency duty cycles and reliable performance. Available in various capacities, these hoists feature advanced safety mechanisms and low-maintenance components. They can be supplied as standalone units or fully integrated into our overhead crane systems.
Engineering, Installation & Global Support Services
From initial site assessment and engineering design to professional installation and commissioning, Kelude provides comprehensive support throughout your project's lifecycle. Our team of experienced engineers ensures that every solution is tailored to your exact needs. We also offer ongoing maintenance services and readily available spare parts to maximize your equipment's uptime.
Our commitment to quality is backed by certifications and adherence to international standards, including ISO 4301 for crane classification and IEC 60204-32 for electrical equipment. We serve clients across the United States and Europe, delivering reliable, high-performance material handling equipment that enhances productivity and safety.
Frequently Asked Questions
Q: What is the typical lead time for a custom overhead crane?
A: Lead times vary depending on the complexity and specifications of the crane. Standard models can be delivered in a shorter timeframe, while custom-engineered solutions typically require a longer lead time. Please contact our sales team for a specific project timeline.
Q: Do you provide installation services?
A: Yes, we offer full turnkey installation services, including on-site assembly, testing, and commissioning, performed by our certified technician teams.
Q: What after-sales support do you offer?
A: We provide comprehensive after-sales support, including warranty coverage, maintenance contracts, and a reliable supply of genuine spare parts to ensure long-term operational efficiency.
| Parameter Item | Aggregate System | Asphalt System | Batching & Weighing | Finished Product Loading |
|---|---|---|---|---|
| recommended model | LD Type/Hoist | Explosion-proof electric hoist | LD Typeoverhead type | Hoist/jib crane |
| Lifting Capacity | 5t~16t | 3t~10t | 10t~20t | 3t~10t |
| special requirements | High Dust Environment/Hot Bin | High Temperature Resistant/Explosion-proof | Stirring Arm/Wear-Resistant | Loading System |
Lifting Solutions for Every Zone of an Asphalt Mixing Plant
A: In the aggregate system, overhead cranes handle maintenance and hoisting duties for the hot aggregate bins (120–170°C) and vibrating screens. The asphalt system's thermal oil heater and bitumen tank area require high-temperature-resistant and explosion-proof configurations.
Why Choose Kelude Heavy Industry
Kelude Heavy Industry has years of hands-on experience in the design, fabrication, and installation of asphalt mixing equipment. We supply complete lifting systems for asphalt plants—from aggregate handling to finished product loading—covering the full range of grab-equipped overhead cranes, explosion-proof cranes, and gantry cranes. Our capabilities also extend to full plant relocation and comprehensive upgrading and retrofitting of existing lifting equipment.
