Crane Selection Chart: Match Lifting Capacity, Span & Duty Class
This quick-reference chart covers three major crane categories—Bridge Crane, Gantry Crane, and Electric Hoist—across 18 capacity classes (1t to 300t). It helps you quickly identify the recommended model by cross-referencing three parameters: Rated Lifting Capacity × Span × Work Duty. The data is compiled in accordance with the ISO 4301 design standard and the FEM 1.001 product specification. European-standard models are also annotated with their corresponding EN 13001/FEM duty classifications. Simply input the three parameters to lock in the recommended crane model.
The most common mistake in crane selection isn't the parameters themselves—it's how they interact. A 10t Rated Lifting Capacity Bridge Crane paired with a A3 Work Duty is perfectly suited for a Machining Workshop (light loads, low frequency). The same crane specified with a A6 Work Duty can handle a steel coil warehouse (heavy loads, high frequency). The two configurations use completely different reducers, brakes, and electrical components—and the price gap can reach 30% to 50%.
This article provides a cross-reference quick-selection chart based on Lifting Capacity × Work Duty, covering the full range of Bridge Cranes (LD/LH/QD/QDhs), Gantry Cranes (MH/MG), and Electric Hoists (CD1/ND/HC/HB/HY). For domestic projects, refer to the GB/T standard system; for export projects, refer to the EN/FEM system.
Three Steps to Lock In Your Crane Model
Step 1: Determine the Rated Lifting Capacity (SWL). This is the most prominent number on the crane nameplate. Note the distinction between the Main Hook capacity and the Auxiliary Hook capacity—32/5t means a 32t main hook plus a 5t auxiliary hook, and selection should always be based on the main hook. Step 2: Determine the Span (S). The span is the distance between the centerlines of the bridge runway rails. The standard modular increment starts at 7.5m and increases in 3m steps. Non-standard spans can be custom-built, but they require recalculating the main girder section, which adds 10% to 15% to manufacturing costs. Step 3: Determine the Work Duty (A1 to A8, or FEM 1Am to 4m). This is the most overlooked yet most critical parameter in crane selection—specify one duty class too low and the equipment will fail prematurely; one class too high and you're paying for capacity you'll never use.
Bridge Crane Selection Quick Reference
Bridge Cranes are the most widely used lifting equipment in China. They are classified by structural type into four categories: Electric Single-Girder (LD), Electric Hoist Double-Girder (LH), General-Purpose Double-Girder (QD), and European Standard Double-Girder (QDhs). The selection logic is straightforward: for light loads and low frequency (A3 to A4), choose LD or LH; for heavy loads and high frequency (A5 to A6), choose QD; for export projects requiring European standards or for large capacities (50t and above), choose QDhs.
| Lifting Capacity | A3 (Light Duty) | A4 (Medium Duty) | A5 (Heavy Duty) | A6~A7 (Extra Heavy Duty) | Span Range | Lifting Speed |
|---|---|---|---|---|---|---|
| 1t ~ 5t | LD Type Electricsingle girder | LD Type Electricsingle girder | LX Type European Standard (EN)single girder | — | 7.5~22.5m | 8/0.8 m/min |
| 5t ~ 10t | LD Type Electricsingle girder | LH Type Electric Double Girder | LH Type Electric Double Girder | QD Type Double Girder(A6) | 10.5~25.5m | 5/0.8 m/min |
| 10t ~ 20t | LH Type Electric Double Girder | LH Type Electric Double Girder | QD Type Double Girder | QD Type Double Girder(A6~A7) | 10.5~28.5m | 5/0.8 m/min |
| 20t ~ 32t | QD Type Double Girder | QD Type Double Girder | QD Type Double Girder | QD Type Double Girder(A6~A7) | 13.5~31.5m | 4/0.6 m/min |
| 32t ~ 50t | QD Type Double Girder | QD Type Double Girder | QDhs European Standard Double-Girder | QDhs European Standard Double-Girder | 13.5~31.5m | 3.5/0.5 m/min |
| 50t ~ 80t | QD Type Double Girder | QDhs European Standard Double-Girder | QDhs European Standard Double-Girder | QDhs European Standard Double-Girder | 16.5~31.5m | 3/0.4 m/min |
| 80t ~ 160t | — | QDhs European Standard Double-Girder | QDhs European Standard Double-Girder | QDhs European Standard Double-Girder | 16.5~31.5m | 2.5/0.3 m/min |
| 160t ~ 300t | — | — | QDhs European Standard Double-Girder | QDhs European Standard Double-Girder | 19.5~34.5m | 2/0.25 m/min |
A3~A4 · Best Value
A3~A4 · Standard Configuration
A5~A7 · Medium to Heavy Duty
FEM 2m–4m · CE Certified
A3~A4 · Outdoor Storage Yards
A5~A6 · Shipbuilding · Ports
Gantry Crane Selection at a Glance
Gantry cranes are built for outdoor duty—storage yards, docks, and precast concrete plants. When selecting a unit, you'll need to determine not only lifting capacity and work duty classification, but also cantilever length (single or double side) and wind resistance rating (inland vs. coastal). For spans exceeding 30 m, a crane bridge skew correction system is required; coastal installations come standard with wind anchors and rail clamps.
| Lifting Capacity | A3~A4 | A5~A6 | Span Range | Cantilever Length Degree | Typical Applications |
|---|---|---|---|---|---|
| 5t ~ 20t | MH Type Electric Hoist Gantry | MG Type Double Girder Gantry | 18~35m | 5~8m | Steel Storage Yard·Precast Components |
| 20t ~ 50t | MG Type Double Girder Gantry | MG Type Double Girder Gantry | 18~40m | 6~10m | Heavy Steel Yard·Shipbuilding Blocks |
| 50t ~ 100t | — | MG Type Double Girder Gantry | 22~42m | 7~12m | Large-Scalesteel structure·wind power tower |
| 100t ~ 300t | — | MG Type Shipbuilding Gantry | 30~76m | 8~15m | Shipyard·Offshore Platform Module |
Electric Hoist Selection Quick Reference
Electric hoists are the core hoisting mechanism of any crane, and proper selection directly impacts overall performance and service life. CD1/MD1 models are standard domestic hoists (cost-effective, M3~M4), HC/HM models are European-style hoists (compact design, M5~M6), ND models are European-style wire rope hoists (high lift height, M4~M7), while explosion-proof and metallurgical hoists are purpose-built for specialized applications.
| Model | Lifting Capacity | Lifting Height | Lifting Speed | Work Duty / Classification | Application Scenarios |
|---|---|---|---|---|---|
| CD1 / MD1 | 0.5t~16t | 6~30m | 8/0.8 m/min | M3~M4 (A3~A4) | General Purpose Workshop·Warehouse |
| HC / HM European-Style | 3.2t~80t | 6~50m | 5/0.8~2.5/0.3 | M5~M6 (A5~A6) | Heavy Load Workshop·Steel Mill |
| ND European-Style Wire Rope | 1t~100t | 6~120m | 8/2~2/0.5 | M4~M7 (A4~A7) | Export European Standard (EN)·High Lift Height |
| Explosion-Proof Hoist HB | 1t~32t | 6~30m | 4/0.5 m/min | M4~M5 (A4~A5) | Chemical Industry·Petrochemical·dⅡCT4 |
| metallurgical hoist HY | 5t~50t | 6~40m | 5/0.8 m/min | M6~M7 (A6~A7) | Molten Steel Handling·Lifting magnet |
Recommended Work Duty Classifications by Industry
The configurations below are field-proven recommendations for typical applications. When selecting a crane, we recommend choosing one classification level above your calculated duty cycle as a safety margin—the cost increase for that extra level is roughly 8%–15%, yet it can extend service life by more than 30%.
| Industry/Application Scenario | Recommended Work Duty / Classification | Recommended Model | Daily Operation Hours | Load Features |
|---|---|---|---|---|
| Electromechanical Assembly Workshop | A3~A4 | LD/LHDouble Girder | 4~8h | Predominantly Light Loads·Occasional Rated Load |
| Automotive Manufacturing Workshop | A4~A5 | LH/QDDouble Girder | 8~12h | Medium Load·Frequent Start/Stop |
| steel structure Machining/Fabrication | A5 | QDDouble Girder | 12~16h | Frequent Heavy Loads·impact load |
| steel coil/Aluminum Ingot Yard | A6 | QD/QDhs European Standard Double-Girder | 16~20h | Near Rated Capacity·Extremely High Frequency |
| Steel Mill Continuous Casting Bay | A7 | QDhs European Standard Double-Girder+Metallurgy | 20~24h | Molten Steel Handling·High Temperature·High Risk |
| Port Bulk Cargo Ship Unloading | A8 | MGGantry+Grab (grab bucket) | 20~24h | 100%Occasional Rated Load·Continuous Operation |
| wind power tower Hoisting | A4~A5 | QDhs European Standard Double-Girder80~160t | 8~12h | Large Tonnage·Low Frequency |
| PV & Energy Storage Factory | A5~A6 | European-Style Double Girder+cleanroom | 16~24h | Clean Environment·anti-sway control·High ED% |
FAQ: Crane Selection & Configuration
Q: If my duty classification comes out to A4, can I downgrade to A3 to save money?
A: Not recommended. Each step down in duty classification reduces the mechanism's design service life by roughly 50%. A crane rated for A3 operating under A4 conditions will experience main girder deflection 2–3 times faster, and reducer gears will show severe pitting within 3–5 years. The 8%–15% saved on initial procurement is typically paid back multiple times over in repair costs and downtime within the first five years of operation.
Q: How much more does a non-standard span crane cost compared to a standard span?
A: Non-standard spans (e.g., 11 m, 14 m, 20 m) typically run 10%–15% higher than the nearest standard module. The reason is that the main girder section must be recalculated and re-optimized from scratch—standard drawings can't be reused. Steel plate cutting utilization for non-standard main girders also drops from 92% (standard span) to around 85%. Unless your factory column spacing genuinely can't be adjusted to a standard module, we recommend sticking with standard spans.
Q: What are the key differences between the European Standard QDhs double-girder and the domestic QD?
A: Four core differences: ① Design methodology — QDhs follows the EN 13001 limit state method, while QD uses the ISO 4301 allowable stress method; the QDhs main girder is 15%–25% lighter in dead weight. ② Duty classification — QDhs is rated per FEM 1Am–4m, while QD uses ISO A1–A8. ③ Certification — QDhs comes standard with CE marking; QD carries the TSG manufacturing license. ④ Price — QDhs typically costs 50%–80% more than a QD of the same capacity. For export to Europe, QDhs is the only option; for domestic use, QD offers better value.
Q: How does cleanroom crane selection differ from standard crane selection?
A: For cleanroom cranes (used in photovoltaic battery cell, semiconductor, and other clean manufacturing facilities), the following must be specified: stainless steel hook, enclosed conductor electrification (ECE) or festoon cable system, polyurethane-coated wheels, self-lubricating bearings, and anti-static coating. These additions increase the total price by 30%–40%. Without them, a standard crane operating in a cleanroom will typically be flagged for particulate contamination within 1–3 months.
The quick-reference parameters above are based on standard configurations; final specifications are subject to the Technical Agreement for each project. For non-standard custom solutions, please contact our engineering team for a detailed quotation and proposal.