200t Petroleum Crane for Shale Gas Fracturing & Drilling
In short: Kelude Heavy Industry provides crane selection and configuration solutions for shale gas and natural gas producers, covering all four stages of operations — drilling, fracturing, gathering/processing, and liquefaction. With lifting capacities from 3 to 250 short tons and spans from 8 to 36 m, the total investment in wellsite lifting equipment typically ranges from approximately $445,000 to $1.19 million. The drilling area is equipped with petroleum special cranes (50–250 short tons) paired with blowout prevention systems; the fracturing stage uses dedicated pump-skid service cranes (20–50 short tons); the gathering/processing area relies on explosion-proof Ex d IIB T4 Electric Hoists (10–32 short tons); and the LNG plant is fitted with explosion-proof LD Type overhead cranes (5–20 short tons) — delivering high-pressure, explosion-proof hoisting capability across the entire shale gas value chain, from drilling through liquefaction.
Shale Gas Crane Selection Guide
Horizontal Drilling | Fracturing | Gathering & Processing | Liquefaction / LNG
Complete lifting solutions for the four key stages of shale gas operations: drilling, fracturing, gathering/processing, and liquefaction.
Scenario 1 — Horizontal Well Drilling
• Lifting Capacity: 50–150 short tons, petroleum special crane
• Rig / derrick installation
• Casing / tubing handling
• Remote site / explosion-proof rated
Drilling / Remote Site | Casing
Scenario 2 — Fracturing Stage
• Lifting Capacity: 30–100 short tons, truck crane / hoist
• Fracturing pumps / manifolds
• Fluid tanks / proppant silos
• Remote site / multi-unit operation
Fracturing / Manifold | Remote Site
Scenario 3 — Gathering & Processing
• Lifting Capacity: 10–32 short tons, explosion-proof overhead crane / hoist
• Separators / dehydration towers
• Booster stations / valves
• Explosion-proof Ex d IIB
Gathering / Separation | Explosion-Proof
Scenario 4 — Liquefaction / LNG
• Lifting Capacity: 5–20 short tons, explosion-proof hoist
• LNG storage tanks / loading
• Liquefaction / cold box
• Explosion-proof Ex d IIC
LNG / Liquefaction | Ex d IIC
Selection Parameters Across the Four Stages
Kelude Heavy Industry: Overhead & Gantry Crane Solutions
Kelude Heavy Industry is a full-service manufacturer of overhead cranes, gantry cranes, and electric hoists. We provide complete solutions—from initial design and fabrication to on-site installation and commissioning—serving a global client base across the United States and Europe.
Complete Crane Engineering & Manufacturing
Our in-house engineering team designs and builds cranes to meet your specific material handling requirements. We handle every stage of the project, including structural fabrication, electrical control systems, and safety device integration, ensuring a reliable and efficient crane system tailored to your facility.
Professional Installation & Commissioning Services
Our experienced technicians manage the entire installation process, from foundation checks to final load testing. We ensure your crane is commissioned safely and operates at peak performance, minimizing downtime and maximizing productivity from day one.
Comprehensive After-Sales Support & Maintenance
We provide dependable after-sales support, including routine maintenance programs, spare parts supply, and rapid response technical assistance. Our goal is to extend the lifespan of your equipment and ensure continuous, safe operation.
Global Standards & Compliance
All Kelude cranes are designed and manufactured in accordance with international standards, including ISO 4301 for crane classification and IEC 60204-32 for electrical equipment. This commitment to compliance ensures your equipment meets rigorous safety and performance benchmarks.
Frequently Asked Questions
Q: What types of cranes does Kelude manufacture?
A: We manufacture a wide range of overhead cranes, including single-girder and double-girder models, as well as gantry cranes and electric hoists. Our solutions are used across various industries, from manufacturing and logistics to energy and construction.
Q: Can you customize a crane for a specific application?
A: Yes, customization is a core part of our service. We can adapt crane capacity, span, lifting height, and control systems to meet your exact operational needs, including explosion-proof or low-headroom configurations.
Q: What is the typical lead time for a custom crane?
A: Lead times vary depending on the complexity and specifications of the crane. Generally, it ranges from 8 to 16 weeks from design approval to delivery. We work closely with you to establish a clear timeline for your project.
Q: Do you provide installation and training?
A: Yes, our services include professional on-site installation, commissioning, and operator training. We ensure your team is fully equipped to operate and maintain the crane safely and efficiently.
Q: What after-sales support do you offer?
A: We offer comprehensive after-sales support, including warranty coverage, readily available spare parts, and scheduled maintenance services. Our technical support team is available to assist with any operational issues.
Q: How do I request a quote for a crane?
A: You can request a quote by contacting our sales team through our website or by phone. Please provide your specific requirements, such as lifting capacity, span, and duty cycle, so we can offer a tailored solution.
Get in Touch with Our Experts
A: Contact us today to discuss your project requirements and receive a detailed proposal. Our team is ready to assist you with expert advice and competitive pricing.
Phone: +86-373-3073399
Email: sales@keludecrane.com
| Parameter Item | Horizontal Well Drilling | Fracturing Section | Gathering and Processing | Liquefaction LNG |
|---|---|---|---|---|
| Recommended Model | Petroleum Special Crane | truck crane/Hoist | Explosion-proofoverhead type/Hoist | Explosion-Proof Hoist |
| Lifting Capacity | 50t~150t | 30t~100t | 10t~32t | 5t~20t |
| Explosion Protection Class | Ex d IIB | Field | Ex d IIB | Ex d IIC |
Shale Gas Operations: Lifting Requirements by Stage
Shale gas and natural gas extraction involves four core stages—drilling, fracturing, gathering, and liquefaction—each placing distinct demands on lifting equipment, from large-tonnage lifts to precision explosion-proof handling.
Drilling (rig assembly, horizontal drilling, casing running, cementing) follows conventional oil and gas practices but with longer horizontal sections (1,000–3,000 m) and higher wellhead pressures (35–70 MPa). Derrick heights reach 45–60 m, calling for 250 t-class petroleum special cranes (API 8C certified).
Fracturing (pump skids, blender trucks, instrument trucks, manifolds) is unique to shale gas operations. A typical fracturing spread spans 30–50 m in length and weighs 200–400 t in total, with individual pump trucks weighing 35–50 t. These require 50 t-class heavy-duty cranes or truck-mounted cranes for on-site assembly and maintenance. The fracturing site is a high-pressure zone (70–100 MPa), and crane operating areas must remain at least 10 m away from high-pressure manifolds.
Gathering (wellhead collection stations, dehydration, boosting) requires lifting capacities of 10–32 t. When hydrogen sulfide (H₂S) is present in the gas, equipment must use sulfide stress cracking (SSC)-resistant materials. Recommended solutions include explosion-proof Ex d IIB T4 electric hoists with stainless steel, sulfide-resistant hooks. Given the tight equipment spacing in gathering stations, explosion-proof KBK flexible systems are the preferred choice.
Liquefaction (purification, liquefaction, storage, loading) demands low-temperature cranes, as LNG storage tank areas operate at -162°C. This calls for Q345E low-temperature steel (impact energy ≥34 J at -40°C), low-temperature seals rated to -196°C, and low-temperature lubricating oil (pour point ≤ -50°C).
Kelude Heavy Industry supplies lifting equipment across the entire shale gas value chain—from large-tonnage petroleum special cranes for drilling to low-temperature explosion-proof hoists for liquefaction plants.
Kelude Heavy Industry: Service Advantages
Kelude Heavy Industry has years of experience in shale gas and natural gas lifting applications, delivering tailored solutions that span drilling, fracturing, gathering, and liquefaction. Our product line includes petroleum special cranes, explosion-proof electric hoists, stainless steel anti-corrosion hoists, LD type overhead cranes, MH type gantry cranes, and KBK flexible systems—covering the full range of lifting needs across every stage of shale gas and natural gas production.