200t Petroleum Crane for Shale Gas Fracturing & Drilling

In short: Kelude Heavy Industry provides crane selection and configuration solutions for shale gas and natural gas producers, covering all four stages of operations — drilling, fracturing, gathering/processing, and liquefaction. With lifting capacities from 3 to 250 short tons and spans from 8 to 36 m, the total investment in wellsite lifting equipment typically ranges from approximately $445,000 to $1.19 million. The drilling area is equipped with petroleum special cranes (50–250 short tons) paired with blowout prevention systems; the fracturing stage uses dedicated pump-skid service cranes (20–50 short tons); the gathering/processing area relies on explosion-proof Ex d IIB T4 Electric Hoists (10–32 short tons); and the LNG plant is fitted with explosion-proof LD Type overhead cranes (5–20 short tons) — delivering high-pressure, explosion-proof hoisting capability across the entire shale gas value chain, from drilling through liquefaction.

Shale Gas Crane Selection Guide

Horizontal Drilling | Fracturing | Gathering & Processing | Liquefaction / LNG

Complete lifting solutions for the four key stages of shale gas operations: drilling, fracturing, gathering/processing, and liquefaction.

Shale gas crane selection — drilling, fracturing, gathering/processing, and liquefaction stages

Scenario 1 — Horizontal Well Drilling

• Lifting Capacity: 50–150 short tons, petroleum special crane

• Rig / derrick installation

• Casing / tubing handling

• Remote site / explosion-proof rated

Drilling / Remote Site | Casing

Scenario 2 — Fracturing Stage

• Lifting Capacity: 30–100 short tons, truck crane / hoist

• Fracturing pumps / manifolds

• Fluid tanks / proppant silos

• Remote site / multi-unit operation

Fracturing / Manifold | Remote Site

Scenario 3 — Gathering & Processing

• Lifting Capacity: 10–32 short tons, explosion-proof overhead crane / hoist

• Separators / dehydration towers

• Booster stations / valves

• Explosion-proof Ex d IIB

Gathering / Separation | Explosion-Proof

Scenario 4 — Liquefaction / LNG

• Lifting Capacity: 5–20 short tons, explosion-proof hoist

• LNG storage tanks / loading

• Liquefaction / cold box

• Explosion-proof Ex d IIC

LNG / Liquefaction | Ex d IIC

Selection Parameters Across the Four Stages

Kelude Heavy Industry: Overhead & Gantry Crane Solutions

Kelude Heavy Industry is a full-service manufacturer of overhead cranes, gantry cranes, and electric hoists. We provide complete solutions—from initial design and fabrication to on-site installation and commissioning—serving a global client base across the United States and Europe.

Complete Crane Engineering & Manufacturing

Our in-house engineering team designs and builds cranes to meet your specific material handling requirements. We handle every stage of the project, including structural fabrication, electrical control systems, and safety device integration, ensuring a reliable and efficient crane system tailored to your facility.

Professional Installation & Commissioning Services

Our experienced technicians manage the entire installation process, from foundation checks to final load testing. We ensure your crane is commissioned safely and operates at peak performance, minimizing downtime and maximizing productivity from day one.

Comprehensive After-Sales Support & Maintenance

We provide dependable after-sales support, including routine maintenance programs, spare parts supply, and rapid response technical assistance. Our goal is to extend the lifespan of your equipment and ensure continuous, safe operation.

Global Standards & Compliance

All Kelude cranes are designed and manufactured in accordance with international standards, including ISO 4301 for crane classification and IEC 60204-32 for electrical equipment. This commitment to compliance ensures your equipment meets rigorous safety and performance benchmarks.

Frequently Asked Questions

Q: What types of cranes does Kelude manufacture?
A: We manufacture a wide range of overhead cranes, including single-girder and double-girder models, as well as gantry cranes and electric hoists. Our solutions are used across various industries, from manufacturing and logistics to energy and construction.

Q: Can you customize a crane for a specific application?
A: Yes, customization is a core part of our service. We can adapt crane capacity, span, lifting height, and control systems to meet your exact operational needs, including explosion-proof or low-headroom configurations.

Q: What is the typical lead time for a custom crane?
A: Lead times vary depending on the complexity and specifications of the crane. Generally, it ranges from 8 to 16 weeks from design approval to delivery. We work closely with you to establish a clear timeline for your project.

Q: Do you provide installation and training?
A: Yes, our services include professional on-site installation, commissioning, and operator training. We ensure your team is fully equipped to operate and maintain the crane safely and efficiently.

Q: What after-sales support do you offer?
A: We offer comprehensive after-sales support, including warranty coverage, readily available spare parts, and scheduled maintenance services. Our technical support team is available to assist with any operational issues.

Q: How do I request a quote for a crane?
A: You can request a quote by contacting our sales team through our website or by phone. Please provide your specific requirements, such as lifting capacity, span, and duty cycle, so we can offer a tailored solution.

Get in Touch with Our Experts

A: Contact us today to discuss your project requirements and receive a detailed proposal. Our team is ready to assist you with expert advice and competitive pricing.

Phone: +86-373-3073399

Email: sales@keludecrane.com

Parameter ItemHorizontal Well DrillingFracturing SectionGathering and ProcessingLiquefaction LNG
Recommended ModelPetroleum Special Cranetruck crane/HoistExplosion-proofoverhead type/HoistExplosion-Proof Hoist
Lifting Capacity50t~150t30t~100t10t~32t5t~20t
Explosion Protection ClassEx d IIBFieldEx d IIBEx d IIC
$15K–$445K
Total Plant Investment
2–250 t
Lifting Capacity Range
6–36 m
Span Range
A3~A8
Work Duty / Classification
Explosion-Proof / Anti-Corrosion
Special Protection
4-Stage Coverage
Full-Process Solutions

Shale Gas Operations: Lifting Requirements by Stage

Shale gas and natural gas extraction involves four core stages—drilling, fracturing, gathering, and liquefaction—each placing distinct demands on lifting equipment, from large-tonnage lifts to precision explosion-proof handling.

Drilling (rig assembly, horizontal drilling, casing running, cementing) follows conventional oil and gas practices but with longer horizontal sections (1,000–3,000 m) and higher wellhead pressures (35–70 MPa). Derrick heights reach 45–60 m, calling for 250 t-class petroleum special cranes (API 8C certified).

Fracturing (pump skids, blender trucks, instrument trucks, manifolds) is unique to shale gas operations. A typical fracturing spread spans 30–50 m in length and weighs 200–400 t in total, with individual pump trucks weighing 35–50 t. These require 50 t-class heavy-duty cranes or truck-mounted cranes for on-site assembly and maintenance. The fracturing site is a high-pressure zone (70–100 MPa), and crane operating areas must remain at least 10 m away from high-pressure manifolds.

Gathering (wellhead collection stations, dehydration, boosting) requires lifting capacities of 10–32 t. When hydrogen sulfide (H₂S) is present in the gas, equipment must use sulfide stress cracking (SSC)-resistant materials. Recommended solutions include explosion-proof Ex d IIB T4 electric hoists with stainless steel, sulfide-resistant hooks. Given the tight equipment spacing in gathering stations, explosion-proof KBK flexible systems are the preferred choice.

Liquefaction (purification, liquefaction, storage, loading) demands low-temperature cranes, as LNG storage tank areas operate at -162°C. This calls for Q345E low-temperature steel (impact energy ≥34 J at -40°C), low-temperature seals rated to -196°C, and low-temperature lubricating oil (pour point ≤ -50°C).

Kelude Heavy Industry supplies lifting equipment across the entire shale gas value chain—from large-tonnage petroleum special cranes for drilling to low-temperature explosion-proof hoists for liquefaction plants.

Kelude Heavy Industry: Service Advantages

Kelude Heavy Industry has years of experience in shale gas and natural gas lifting applications, delivering tailored solutions that span drilling, fracturing, gathering, and liquefaction. Our product line includes petroleum special cranes, explosion-proof electric hoists, stainless steel anti-corrosion hoists, LD type overhead cranes, MH type gantry cranes, and KBK flexible systems—covering the full range of lifting needs across every stage of shale gas and natural gas production.

Full Operating-Condition Coverage
From compact KBK systems (125 kg) to large-tonnage petroleum special cranes (250 t), from standard workshops to Ex d IIB T4 explosion-proof zones, and from ambient temperature down to -162°C cryogenic service, Kelude's product line covers lifting requirements across every stage of shale gas and natural gas extraction. Single-source procurement eliminates the coordination overhead of managing multiple suppliers.
Qualifications & Certifications
Kelude Heavy Industry holds a Special Equipment Manufacturing License (TS2410XXX), explosion-proof electrical equipment installation qualifications, and ISO 9001 / ISO 14001 / ISO 45001 management system certifications. All explosion-proof products pass Type Testing at the National Explosion-Proof Electrical Equipment Quality Supervision Inspection Center, and every unit ships with a complete Certificate of Conformity and inspection report.
Full-Process Service
From site survey and solution design through equipment manufacturing, installation, commissioning and acceptance, operator training, and after-sales maintenance, Kelude provides full-process service. Key equipment carries a 2-year warranty period, supported by 12 after-sales service centers nationwide. Service technicians arrive on site within 48 hours of a repair request, and common spare parts ship within 48 hours.

FAQ

Q: What crane capacity is needed at a shale gas fracturing site?
A: At a shale gas fracturing site, each fracturing pump truck weighs 35–50 t, the blender truck 25–35 t, and the instrument truck 15–20 t. A two-crane setup is recommended: ① a primary 50 t truck crane for unloading and positioning the fracturing pump trucks and blender truck upon arrival; ② a secondary 20 t truck-mounted crane for handling and connecting manifolds and high-pressure hoses. During fracturing operations, the cranes must remain on standby on site to handle unexpected equipment failures and replacements. Based on a 30-day fracturing schedule, crane rental costs are approximately $22,000–$37,000.
Q: What special materials are required for cryogenic cranes at LNG liquefaction plants?
A: LNG liquefaction plants (operating at -162°C) require four critical material specifications: ① Main structural steel Q345E (impact energy ≥34J at -40°C) or Q420F (rated for -60°C); ② Stainless steel hooks in 304L/316L (remain ductile at cryogenic temperatures without embrittlement); ③ Fully synthetic PAO lubricating oil (pour point ≤-55°C) — wax-containing mineral oil is strictly prohibited; ④ PTFE or polyimide seals (maintain elasticity down to -200°C). All welding must pass impact toughness testing at -40°C. Kelude Heavy Industry cryogenic cranes undergo simulated low-temperature operation testing at -50°C before delivery.
Q: What are the crane safety requirements for shale gas drilling blowout prevention?
A: Shale gas horizontal well drilling involves high pressures (35–70 MPa), so well control safety requirements are stringent. Crane configuration requirements at the drilling site include: ① No crane travel directly above the wellhead (to prevent falling objects from striking the blowout preventer stack); ② Crane working radius must be ≥5 m from the wellhead; ③ When hoisting the BOP stack (weighing 15–40 t), a dedicated lifting spreader with four lifting chains is required, and a trial lift must be performed before hoisting (lift 200 mm off the ground and hold for 5 minutes for inspection); ④ In the event of a blowout early warning, the crane must immediately stop operations and move to a safe area.
Q: Can a manual KBK system be used at a shale gas gathering station?
A: Yes, and it is the recommended solution. The natural gas at shale gas gathering stations contains methane (explosive range 5%–15%) and possibly H₂S. The more electric equipment involved, the higher the explosion-proof cost. A manual push/pull KBK system—with no motor, no electrical control box, and no conductor rail—naturally meets Ex d explosion-proof requirements. It also offers: ① Initial investment is only 40%–50% of an electric explosion-proof system; ② Simple maintenance (no periodic inspection of explosion-proof electrical equipment required); ③ Flexible operation (manual push/pull provides full coverage of all equipment areas within the station), with a lifting capacity of 500–2,000 kg operable by a single person.

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