Cranes for Lithium Battery Cell Manufacturing
At a glance: Kelude Heavy Industry provides crane configuration solutions for lithium-ion battery cell manufacturers, covering all four production stages—electrode preparation, cell assembly, formation & aging, and battery module assembly. With lifting capacities from 0.25 to 10 tons and spans from 8 to 24 meters, a complete plant crane system typically represents an investment of approximately $22,000 to $222,000. The electrode area uses KBK cleanroom systems (0.5–2 t), the assembly area features anti-static stainless steel electric hoists (1–5 t), the formation area is equipped with explosion-proof cranes (Ex d IIB T4, 1–3 t), and the aging area relies on KBK flexible systems (0.25–1 t)—all engineered to meet the demanding low-dew-point, anti-static, and cleanliness requirements of lithium battery manufacturing.
Crane Configuration for Lithium Battery Cell Manufacturing
Electrode Section | Assembly Section | Formation Section | Aging & Storage
Lithium battery production demands an ultra-dry environment (dew point −40°C), strict electrolyte leak prevention, and rigorous cleanliness control—these are the core challenges that shape every equipment decision in the industry.
Scenario 1 — Electrode Section
• Lifting capacity: 1–3 t, cleanroom hoist
• Class 10K cleanroom / dehumidified
• Stainless steel / dust-free
• Metal-contamination protection
Dehumidified Cleanroom | Stainless Steel | Contamination Control
Scenario 2 — Assembly Section
• Lifting capacity: 0.5–2 t, cleanroom LD-type hoist
• Dew point below −40°C
• Explosion-proof in electrolyte filling zone
• Electrolyte corrosion resistance
Low Dew Point | Explosion-Proof | Anti-Corrosion
Scenario 3 — Formation Section
• Lifting capacity: 0.5–1 t, jib crane / hoist
• Battery fixture replacement
• Charge/discharge equipment maintenance
• Compact / flexible
Fixture Handling | Flexible | Compact
Scenario 4 — Aging & Storage
• Lifting capacity: 1–3 t, LD-type hoist
• Battery module handling
• Aging equipment maintenance
• Cleanroom / anti-static
Module Handling | Cleanroom | Anti-Static
Selection Parameters Across the Four Production Zones
Kelude Heavy Industry: Engineered for the Toughest Lifting Challenges
Kelude Heavy Industry specializes in the design and manufacture of heavy-duty overhead cranes, gantry cranes, and electric hoists. Our equipment is built to deliver reliable performance in demanding industrial environments, from steel mills and shipyards to power plants and general manufacturing facilities.
Overhead Cranes Built for Reliability and Performance
Our overhead crane series is engineered for continuous, heavy-duty operation. Available in single-girder and double-girder configurations, these cranes offer excellent lifting capacity and precise load control. We focus on structural integrity, using high-quality steel and advanced welding techniques to ensure long-term durability and minimal maintenance.
| Configuration | Typical Capacity Range | Typical Span |
| Single-Girder Overhead Crane | 1t – 20t | Up to 31.5m |
| Double-Girder Overhead Crane | 5t – 100t+ | Up to 40m+ |
For specialized applications, we also offer explosion-proof overhead cranes, which comply with international safety standards for hazardous areas. These cranes feature specially designed electrical components and anti-sparking mechanisms to ensure safe operation in potentially explosive atmospheres.
Gantry Cranes: Versatile Solutions for Outdoor and Heavy Loads
Our gantry crane range is designed for versatility and strength, suitable for outdoor yards, storage areas, and production lines. These cranes provide a cost-effective solution for lifting and moving heavy materials where a fixed runway system is not feasible. We offer both full-gantry and semi-gantry types, with options for rubber-tired or rail-mounted travel.
| Type | Typical Capacity Range | Application |
| Full-Gantry Crane | 5t – 300t | Outdoor yards, shipyards, precast concrete plants |
| Semi-Gantry Crane | 3t – 50t | Workshops with existing building structures |
For demanding applications like container handling or bulk material storage, our heavy-duty gantry cranes can be customized with various spreaders, grabs, and hooks to meet specific operational needs. We prioritize stability and safety, incorporating features like anti-sway systems and overload protection.
Electric Wire Rope Hoists: Precision and Durability
Kelude electric wire rope hoists are the core component of many of our crane systems. Designed for high-duty cycles, they offer smooth operation, precise positioning, and reliable braking. Our hoists are available in a range of capacities and lifting heights, and can be supplied as standalone units or integrated into new or existing crane structures.
| Hoist Type | Typical Capacity Range | Features |
| Standard Electric Hoist | 1t – 50t | Compact design, low headroom, variable speed options |
| Explosion-Proof Hoist | 1t – 20t | Certified for hazardous areas, sealed enclosures |
All our hoists are manufactured using high-grade materials and components, ensuring a long service life even under severe operating conditions. We focus on safety and ease of maintenance, with features like self-locking brakes and accessible components for quick servicing.
Customized Solutions and Global Support
We understand that every operation is unique. Our engineering team works closely with clients to design and manufacture cranes that meet specific requirements, including special spans, lifting heights, and control systems. Whether you need a standard crane or a fully customized material handling solution, we provide expert guidance from initial concept through to installation and commissioning.
Our commitment extends beyond the sale. We offer comprehensive after-sales support, including spare parts, maintenance services, and technical assistance to ensure your equipment continues to operate safely and efficiently for years to come.
Contact Kelude for Your Lifting Solutions
To learn more about our full range of overhead cranes, gantry cranes, and electric hoists, or to discuss your specific project requirements, please contact our sales team. We are ready to provide you with a reliable and cost-effective solution tailored to your needs.
| Parameter Item | Electrode Section | Assembly Electrode Section | Formation Section | Aging/Warehousing |
|---|---|---|---|---|
| recommended model | cleanroom hoist | cleanroom type LD/Hoist | jib crane/Hoist | LD Type/Hoist |
| Lifting Capacity | 1t~3t | 0.5t~2t | 0.5t~1t | 1t~3t |
| Environmentrequirements | 10KClean/Dehumidification | Dew Point<-40℃ | Standard | Clean/anti-static |
| special requirements | Anti-Metal Contamination | Electrolyte Anti-corrosion | Battery Fixture | Module Handling |
| Kruud Solution | Dehumidified Clean | Low Dew Point+Explosion-proof | Fixture Replacement | Cleananti-static |
Lifting Challenges Across Lithium Battery Manufacturing Stages
In the electrode section, coating machines and roller presses require maintenance in a low-dew-point, dehumidified environment. The assembly stage is the most demanding area in lithium battery production—the electrolyte filling zone operates at a dew point below −40°C and carries a risk of electrolyte leakage. Kelude's specialized solutions include stainless steel construction, fully sealed electrical control boxes, and electrolyte-resistant protective coatings.
Kelude Service Advantages for Battery Plants
Kelude Heavy Industry has specialized in overhead lifting for lithium battery manufacturing for years, delivering complete process lifting solutions—from electrode production to module assembly—for plants using prismatic, cylindrical, and pouch cell formats. Our cranes are engineered to meet the stringent requirements of lithium battery workshops, including low dew point (−40°C), anti-static protection, and ISO Class 7 cleanliness.
